This paper proposed a parallel automated assembly line system to produce multiple products having multiple autonomous guided vehicles (AGVs). Several assembly lines are configured to produce multiple products in which the technologies of machines are shared among the assembly lines when required. The transportation between the stations in an assembly line (intra assembly line) and among station...

This paper presents a multi-objective Particle Swarm Optimization (PSO) algorithm for worker assignment and mixed-model assembly line balancing problem when task times depend on the worker’s skill level. The objectives of this model are minimization of the number of stations (equivalent to the maximization of the weighted line efficiency), minimization of the weighted smoothness index and minim...

This research addresses the mixed-model assembly line (MMAL) by considering various constraints. In MMALs, several types of products which their similarity is so high are made on an assembly line. As a consequence, it is possible to assemble and make several types of products simultaneously without spending any additional time. The proposed multi-objective model considers the balancing and sequ...

Proper planning of assembly lines is one of the production managers’ concerns at the tactical level so that it would be possible to use the machine capacity, reduce operating costs and deliver customer orders on time. The lack of an efficient method in balancing assembly line can create threatening problems for manufacturing organizations. The use of assembly line balancing methods cannot balan...

In this paper we are to present a practical application of Axiomatic Design (AD) methodology, as a roadmap to lean production, in redesigning a car body assembly line. Axiomatic Design theory provides a framework to simplify the whole problem. According to the AD principles, a hierarchical structure has been developed. The developed structure originated in lean manufacturing principles and exis...

This paper presents a summary of the results from the simulation of a given two-stages production system which uses JIT. The system consists of an assembly line with two automated assembly cells and two assembly stock points and one manufacturing cell with three manufacturing stock points for storing reserved parts and one receiving stock. Carts with fixed capacity are used for handling the par...

In this paper, an analytical approach is used for assembly line rebalancing and worker assignment for single and mixed-model assembly lines based on a heuristic-simulation algorithm. This approach helps to managers to select a better marketing strategy when different combinations of demands are suitable.Furthermore, they can use it as a guideline to know which worker assignment is better for ea...

This paper presents a summary of the results from the simulation of a given two-stages production system which uses JIT. The system consists of an assembly line with two automated assembly cells and two assembly stock points and one manufacturing cell with three manufacturing stock points for storing reserved parts and one receiving stock. Carts with fixed capacity are used for handling the par...

Automobile sector forms the backbone of manufacturing sector. Vehicle assembly line is important section in automobile plant where repetitive tasks are performed one after another at different workstations. In this thesis, a methodology is proposed to reduce cycle time and time loss due to important factors like equipment failure, shortage of inventory, absenteeism, set-up, material handling, r...