The vision of this thesis is to study how it is possible to obtain optimised workpieces during metal cutting processes in industry. Specifically, the work is aimed to increase the understanding between the steel characteristics and their link to the chip breaking and tool wear during metal cutting. The emphasis is on the influence of the cleanliness and the characteristics of non-metallic inclu...

Two types of Aluminum nitride (AlN) based ceramic nanocomposite with multifunctionality were investigated to improve machinability or electrical conductivity of AlN ceramics with high thermal conductivity. The AlN/BN nanocomposite was fabricated by pressureless sintering AlN-BN composite powder, which was prepared by reducing and heating AlN particles coated with a mixture of boric acid, urea a...

Electrical discharge machining (EDM) is highly utilized in manufacturing sectors owing to its ability to machine high strength materials with complex shape. The pulse duration of the pulse generator highly determines the machinability in such process. Since the duty factor can characterize the pulse duration, it is very essential to analyze its effect on machinability in the process. In the pre...

this paper presents the findings of experimental investigations into the effects of cutting speed, feed rate, depth of cut and approach angle on the machinability of titanium (grade-5) alloy. also the comparison for the two different cutting materials inserts polycrystalline diamond (pcd) and cubic boron nitride (cbn) with similar tool geometry for similar machining parameters is also carried o...

Vermicular graphite cast iron, which is widely used in the automotive industry because of outstanding strenght properties. But, there are many problem with regard to machinability of this material. In this study, optimum cutting parameters were studied in order to improve machinability of vermicular graphite cast iron. Experiment parameters which is appropriate for ISO 3685 was selected. Depend...

This study investigated the deformation effects of the interface between conventionally produced stainless steel X2crNi 19 11 and HIPed NiTI coating (Hot Isostatic Pressed). Near-equiatomic nickel-titanium alloy (NiTi) has many attractive material properties, such as pseudo-elasticity and shape memory effects, which result into beneficial engineering properties e.g. as cavitation resistant coat...

It is very important to know how to allocate tolerances economically for parts in a CAD/CAM system because this directly affects the machining costs of the parts. A new approach based on fuzzy comprehensive evaluation (FCE) and a genetic algorithm (GA) is presented to obtain a rational tolerance allocation for the parts. First, the current methods for tolerance allocation are reviewed in detail...

In this study, machinability tests on Assab Korkmaz Orvar Supreme (1.2344 ESR, AISI H13 Premium) hot work tool steel widely used in industry were carried out. Machinability tests were carried out through single point turning method at eight different cutting speeds (120, 160, 200, 240, 280, 320, 360 ve 400 m/dak), four different feed rates (0,05; 0,10; 0,15 and 0,20 mm/min) and 1 mm depth of cu...

The study was to evaluate the performance of different materials used in dental operative simulation and compare them with those of natural teeth. Three typical phantom teeth materials were compared with extracted permanent teeth by a nanoindentation system and evaluated by students and registered dentists on the drilling sensation of the materials. Moreover, the tool life (machinability) of ne...

The use of titanium and its alloys has increased in various industries recently, because of their superior properties of these alloys. Titanium alloys are generally classified as difficult to machine materials because of their thermo-mechanical properties such as high strength-to-weight ratio and low thermal conductivity. Laser Assisted Machining (LAM) improves the machinability of high strengt...