Nano Al₂O₃ polyamide composites are evaluated for processing by selective laser sintering. A thermal characterization of the polymer composite powders allowed us to establish the possible initial settings. Initial experiments are conducted to identify the most suitable combinations of process parameters. Based on the results of the initial trials, more promising ranges of different process para...

The forming process parameters of Selective Laser Sintering(SLS) directly affect the forming efficiency and forming quality. Therefore, to determine reasonable process parameters is particularly important. In this paper, the weight of each target of the forming quality and efficiency is firstly calculated with the Analytic Hierarchy Process. And then the size of each target is measured by ortho...

As the additive manufacturing (AM) industry continues to boom, the material palette continues to grow. However, the materials applicable to selective laser sintering (SLS) remains limited. Typically, the scanning laser beam heats each location for milliseconds at a time with a very high heating flux followed by quick cooling. This can create large temperature gradients and high local temperatur...

Selective laser sintering (SLS), which is a additive rapid manufacturing technique, it is capable of producing the required product directly and automatically from a 3D computer model representation, have been selected to build implant and scaffold structures using composite materials consisting of a polymer and a bioactive ceramic. Hydroxyapatite (HA), a bioceramic that encourages bone apposit...

In spite the fact that conventional slip-cast crowns are still largely used in everyday practice, and these techniques had shown their efficiency, selective laser sintering is a new technology which arouse more and more interest in prosthetic dentistry. One of the key factor which determines clinical success is the marginal and internal fit of fixed dental prostheses who influences the long-ter...

Selective laser sintering and selective laser melting are powder based additive manufacturing (AM) process that can rapidly manufacture parts with comparable mechanical properties to conventional manufacturing methods directly from digital files. However, the processing recipe development and design optimization of AM parts are often based on trial and error which erodes the benefit of AM. Mode...

An iron based powder blend has been developed for rapid tooling using a direct laser sintering process. The powder consists of a mixture of different elements including Fe, C, Cu, Mo and Ni. High sintering activities were obtained by tailoring the powder characteristics and optimizing the chemical constituents. The manufacturing of complex-shaped parts is possible at rates of 6.75 cm3/h accordi...

Selective laser sintering (SLS) has been investigated for the production of bioactive implants and tissue scaffolds using composites of high-density polyethylene (HDPE) reinforced with hydroxyapatite (HA) with the aim of achieving the rapid manufacturing of customized implants. Single-layer and multilayer block specimens made of HA-HDPE composites with 30 and 40 vol % HA were sintered successfu...

Selective laser sintering (SLS) has been investigated for the production of bioactive implants and tissue scaffolds using composites of high-density polyethylene (HDPE) reinforced with hydroxyapatite (HA) with the aim of achieving the rapid manufacturing of customized implants. Single-layer and multilayer block specimens made of HA–HDPE composites with 30 and 40 vol % HA were sintered successfu...

For more than one decade layer manufacturing technologies assist the development of new products. Due to a layer-wise build-up of a three-dimensional geometry, nearly every complex design is producible in a short period of time. Selective Laser Sintering is a powderbased technique to produce plastic prototypes (Rapid Prototyping) or metal mould inserts (Rapid Tooling). The laser sintering of ce...