A practical application of the spherical involute surface to the forged straight bevel gears is provided and demonstrated in this work. Conjugate (pure involute) theoretical surfaces are developed from the input design parameters. The surfaces are modified to suit the actual application (automotive differential). The unloaded (or low load) tooth contact analysis of modified surfaces is performe...

Based on the principles of equalized sliding coefficients and equalized teeth bending strength, the optimization mathematical model for calculating and allocating the addendum modification coefficients of involute cylindrical gear is firstly established. Then the measures to calculate the tooth parameters in real-time during the optimization steps are achieved. Finally, the optimization program...

Gear hobbing is a common method of manufacturing high precision involute gears. The thorough knowledge of the developing cutting forces and the wear of the cutting tool are of great importance in order to produce helical and spur gears as they influence the cost of the manufacturing process and the quality of the produced gear. HOB3D is a simulation code that enables users to simulate the proce...

| Gear theory is reexamined and we nd optimal shapes for gears. As optimality criteria, we allow: (1) minimal frictional losses (highest eeciency) assuming linear law of friction or (2) uniform maximum stress (it will wear out slowly and last the longest) assuming Hertzian contacts or (3) uniform maximal temperature, assuming we are in a high power limit in which all heat is removed by the lubr...

Taking the spur gear as the object of study, based on the dynamic analysis of gear transmission system, the dynamic stress intensity factors of cracked gear teeth are studied by using ANSYS software. The calculation of dynamic stress intensity factor is realized by ANSYS parametric design language. Firstly, the involute tooth profile equation and the root transition curve equation of the gear t...

a practical application of the spherical involute surface to the forged straight bevel gears is provided and demonstrated in this work. conjugate (pure involute) theoretical surfaces are developed from the input design parameters. the surfaces are modified to suit the actual application (automotive differential). the unloaded (or low load) tooth contact analysis of modified surfaces is performe...

Stress state of the surface layer in contact zone mating teeth cylindrical gears has been studied. It is established that stressed surfaces meshing pole characterized not only by stresses, but also deep equivalent stresses. shown under loading heterogeneous and changes with distance from surface. Analysis substantiation calculation model for diffusion surface-hardened are performed. Value coeff...

− Evaluation of measurement performance of a gear measuring instrument (GMI) is not easy task since a master gear with sufficient accuracy has not been available. The manufacturing the master gear with an ideal involute form is very difficult and the accuracy of the master gear is not able to be estimated. Therefore, we have proposed a new artifact named Double Ball Artifact (DBA) which consist...

The transform relation between the meshing position and rotation angle of a cylindrical gear pair is firstly derived according to the theory of gear meshing. Then the technique of building the assembly model of a cylindrical gear pair at specified meshing position in ANSYS is researched. On this basis, a new method to perform static contact analysis of cylindrical gear at any meshing location i...