The paper presents an investigation on the effect of process variables and material condition on forgeability of magnesium wrought alloys of Mg-Al-Zn group, AZ31, AZ61 and AZ91. The experimental work includes studies of forging capabilities of the alloys in closed-die forging at hot and warm-working temperatures. Forging tests are performed for material both in as-cast and asworked condition, f...

The main body of primary system valves discussed in this paper is made of stabilized austenitic stainless steel and are of intricate shapes & sizes. These bodies are produced through close die forging route and are manufactured first time in Indian forging shops. Finished forgings produced through three stage close die forging process are subjected to comprehensive quality assurance plan at eac...

Hot closed die forging is a regular process applied to manufacture metallic components used in supporting and fixing cable conductors in electric power transmission lines. In this forming process, the final microstructure of the workpiece depends on the control of several processing parameters. In this study, simulation of the industrial forging process of a ball hook component was performed us...

In a closed die forging process, it is impossible to form complex shapes in one stage, and thus it becomes necessary to use preform dies. In the present study, Backward Deformation Method and FE simulation via ABAQUS software has been used in order to design preform die of the H-shaped parts. In the Backward Deformation Method, the final shape of the part is considered as a starting point and u...

The article concern the influences of the novel flash structure with resistance wall on the forming load and die wear during the closed-die forging process. If the geometrical parameters of the resistance wall are not properly designed, the forming load and die wear may be great; this can affect the life of the forging die. Yet, no procedure is known to optimize and decide this flash structure ...

Cold forging has played a critical role in fasteners and has been widely used in automotive production, manufacturing, aviation and 3C (Computer, Communication, and Consumer electronics). Despite its extensive use in fastener forming and die design, operator experience and trial and error make it subjective and unreliable owing to the difficulty of controlling the development schedule. This stu...

The performance of hot-forging dies, in which the die cavity is weld-deposited with a layer of modified H12 hot-work tool steel, has been studied, using a continuous monitoring of the die condition as well as macroscopic and microscopic examination. It was observed that the thickness of the hard upper ‘capping layer’ and that of an intermediate ‘buffer layer’ have a pronounced effect on the lif...

Abstract—Closed die forging is a very complex process, and measurement of actual forces for real material is difficult and time consuming. Hence, the modelling technique has taken the advantage of carrying out the experimentation with the proper model material which needs lesser forces and relatively low temperature. The results of experiments on the model material then may be correlated with t...

This paper presents an approach for a holistic simulation of forging processes considering the interactions between forging press, tooling system and forging process. It can be used in coupled simulations and will enable industrial users in forging industry to do simulation-aided tool optimizations in the design stage of newly developed forging dies. The final aim is to reduce the time-consumin...

As an important problem in forging factories, dies are destroyed because of high wear rate, plastic deformation and thermal and mechanical fatigue at high temperatures. This paper is an investigation into        the use of nickel super alloy with different welding parameters. Three weld overlaid alloys of inconel625, as wear resistance hardfacing materials on H13 tool steel, with different weld...