An important aspect of non-ferrous metal production is the separation process known as smelting, in which the concentrated ore is melted and separated into two components of different densities: the slag and the matte. The smelting process is carried out through high-power heating in electric arc furnaces. In order to maintain a constant desired matte production rate and constant matte and slag...

This paper will define the slag compositions required to obtain and control optimum foamy slag conditions in the Electric Furnace. In defining the optimal slags, consideration is given to the effects of scrap quality, carbon injection, slag basicity and MgO content. A computer model based on published phase-diagrams has been developed which graphically maps the chemistries for optimal foaming c...

Considerable work has been done on the development of advanced process control for the Electric Arc Furnace (EAF) steelmaking process. Historically, many control systems have been employed which rely on static heat balance calculations coupled with power input profiles to generate recipe driven control models. Steelmakers have desired to have continuous information about the gases exiting the f...

Electric arc furnace dust (EAFD) is generated in considerable amounts by the electric arc steelmaking process. During melting in an electric arc furnace, certain elements volatilize, and form fine dusts after cooling. The EAFD is collected in a baghouse and amounts to approximately 1–2 wt% of the steel produced.1) In China, about 800 million tons of steel was produced in 2015 with more than 9 w...

synopsis-in this research, possible usage of eaf dust on cement is investigated. therefore, effects of addition of different percentages of eaf dust on the most important properties of cement such as hydration heat, water coefficient, viscosity, initial and final setting times, strength development and leachability of heavy metals were studied. results showed that eaf dust alters the characteri...

laboratory and industrial scale experiments are made on the application of sponge iron pellets and briquettes for the production of cast iron and steel in different melting systems, such as electric induction furnace, electric resistance furnace and fuel-fired crucible furnace. effect of various variables such as specifications of sponge iron, temperature of the molten metal and the method of f...

This research was conducted in order to evaluate fatigue behavior of asphalt mixes containing Electric Arc Furnace (EAF) steel slag. After initial evaluation of the properties of EAF steel slag using X-ray Diffraction (XRD) and Scanning Electric Microscope (SEM), six sets of laboratory mixtures were prepared. Each set were treated replacing various portions of limestone aggregates of the mix wi...