Traditionally, the cold extrusion die is of flat-faced shape. The dead metal zone causes high shear friction resulting in short die life. To lengthen the die life, the geometry of the die can be optimised. In this paper, the die geometry which is a free form surface, is created based on the user selected die inlet and outlet profiles. Upper-bound theorem in plasticity and optimisation algorithm...

The manufacturing of moulds and dies is achieved through expensive and complicated manufacturing processes. There is a need in the mould and die tool industry for technologically advanced systems/machinery that will be able to facilitate re-conditioning of moulds and dies at moderate costs and within short period of time. The re-conditioning process requires highly dextrous equipment, with high...

High speed milling is one of the recent technologies used to produce mould inserts due to the need for high surface finish. It is a faster machining process where it uses a small side step and a small down step combined with very high spindle speed and feed rate. In order to effectively use the HSM capabilities, optimizing the tool path strategies and machining parameters is an important issue....

On the basis, of the condition for demouldability, two levels of visibility, complete and partial visibility, are defined. The viewing directions from which a surface is completely visible can be represented as a convex region on the unit sphere called the visibility map of the surface. Algorithms are given for dividing a given object into pockets, for which visibility and demouldability can be...

Since the early 1980s, CAPP has been expected to bridge the gap between CAD and CAM. Though numerous research works on CAPP have been reported, it is not easy to ®nd a commercial CAPP system applicable to complicated objects with freeform shapes such as mold and die. The dependency on CAM system is holding one leg of CAPP, while the complexity of the solution space in freeform shape machining h...

Electrical Discharge Machine (EDM) is especially used for the manufacturing of 3-D complex geometry and hard material parts that are extremely difficult-to-machine by conventional machining processes. In this paper authors review the research work carried out in the development of die-sinking EDM within the past decades for the improvement of machining characteristics such as Material Removal R...

Presented in the paper is a C-space based computer automated process planning (CAPP) algorithm for freeform die-cavity machining, which is an extension of the hierarchical CAPP model proposed earlier by the authors. In order to demonstrate its validity, the proposed CAPP algorithm has been implemented and applied to actual die-cavity machining examples. q 2002 Elsevier Science Ltd. All rights r...

Received: 20 October 2014 / Accepted: 15 November 2014 Abstract: An approach for determination of the best cutting parameters leading to maximum material removal rate in machining D2 (Die Steel) on vertical milling centre is used. The Response Surface Methodology technique is applied to obtain optimum values of considered parameters in machining D2 (Die Steel) with four flutes carbide end mill ...

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Abrasive flow machining also known as abrasive flow deburring or extrude honing, is an interior surface finishing process characterized by flowing an abrasive-laden fluid through a work piece. This fluid is typically very viscous, having the consistency of putty, or dough. In this paper, the main purpose of the process is to investigate the surface finishing of die steel with the use of abrasiv...