There are mainly two methods of deep drawing analysis; experimental and analytical/numerical. Experimental analysis can be useful in analyzing the process to determine the process parameters that produce a defect free product, and the analytical/numerical modeling can be used to model and analyze the process through all stages of deformation. This approach is less time consuming and more econom...

in this study, the formation of different parts of a cup during deep drawing process has been investigated analytically using the geometrical relationships. for a given punch travel, the effects of the bending angle, and those of the die and shoulder radii on the flange and die shoulder strains were examined. in addition, different components of the deformation force were calculated and the pun...

in this paper to predict the critical conditions for onset of elastic-plastic wrinkling of flange of a two-layered circular blank during the deep-drawing process a closed-form semi-analytical elastic-plastic solution using tresca yield criterion alongwith deformation theory in plasticity with considernig the perfectly plastic behaviour of materials is presented. simplifying the presented soluti...

In this paper, experimental results of a deep drawing process to produce a cylinder of high strength steel with a spherical head were compared with it’s simulation results and three proposal design types. Meanwhile, the amount of limiting draw ratio in some stages was determined. Accuracy and precision of the results of a finite element software to predicting the multi stage deep drawing proces...

A new method for increasing LDR in deep drawing is application of anti-lock braking system (ABS) on blank holder. In this method, instead of applying a constant force on blank and control the metal flow, the ABS system holds and releases the blank several times (20 to 50 times) which results increasing LDR. This study investigates the effect of different parameters of ABS on improving the condi...

A new method for increasing LDR in deep drawing is application of anti-lock braking system (ABS) on blank holder. In this method, instead of applying a constant force on blank and control the metal flow, the ABS system holds and releases the blank several times (20 to 50 times) which results increasing LDR. This study investigates the effect of different parameters of ABS on improving the condi...

In most of the sheet forming processes, production of the parts with minimum thickness variation and low required force is important. In this research, minimization of the sheet thinning and forming force in the hydraulic deep drawing process has been studied. Firstly, the process is simulated using the finite element method (FEM) and simulation model is verified using the experimental results....

In this paper to predict the critical conditions for onset of elastic-plastic wrinkling of flange of a two-layered circular blank during the deep-drawing process a closed-form semi-analytical elastic-plastic solution using Tresca yield criterion alongwith deformation theory in plasticity with considernig the perfectly plastic behaviour of materials is presented. Simplifying the presented soluti...

in this paper, formation of wrinkling in bimetal deep drawing process has been investigated by the analytical, numerical and experimental methods. the effects of width of flange, fillet radii of matrix and punch, clearance of blank holder, contact conditions and relative thickness of two sheets on the number and height of wrinkle waves are studied. clearance and contact conditions have the grea...