The aim of this paper is to investigate the effect of cutting speed and uncut chip thickness on cutting performance. A Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material mode and Coulombs friction law was used to simulate of High Speed Machining (HSM) of AISI 1045 steel. In this simulation work, feed rate ranging from 0.05 mm/rev to 0.13 mm/re...

This paper presents specific cutting energy measurements as a function of the cutting speed and tool cutting edge geometry. The experimental work was carried out on a vertical CNC machining center with 7,500 rpm spindle rotation and 7.5 kW power. Hardened steels ASTM H13 (50 HRC) were machined at conventional cutting speed and high-speed cutting (HSC). TiN coated carbides with seven different g...

The main aim of this paper is to study the material removal phenomenon using the finite element method (FEM) analysis for orthogonal cutting, and the impact of cutting speed variation on the chip formation, stress and plastic deformation. We have explored different constitutive models describing the tool-workpiece interaction. The Johnson-Cook constitutive model with damage initiation and damag...

A high strength nickel chromium alloy (50Cr-50Ni-Nb alloy), commonly referred to as IN-657, is specifically used for components in furnaces which are fired by low grade fuel oils containing high levels of vanadium, sodium and sulphur. The purpose of this study is to experimentally investigatethe effect of machining parameters on machinability in turning of Inconel 657. The considered parameters...

This study aimed to evaluate Laser-cutting process of Mild Steel St37 sheets with two different thicknesses. In order to evaluate the quality of cutting edge and the depth of the area affected by the heat, several tests were conducted to determine the effect of parameters such as Laser power, Laser beam movement speed and pressure of axillary gas on the quality of cutting edge and the depth of ...

a high strength nickel chromium alloy (50cr-50ni-nb alloy), commonly referred to as in-657, is specifically used for components in furnaces which are fired by low grade fuel oils containing high levels of vanadium, sodium and sulphur. the purpose of this study is to experimentally investigatethe effect of machining parameters on machinability in turning of inconel 657. the considered parameters...

In this research work the tool-chip interface temperature is measured experimentally during turning of EN-31 steel alloy with tungsten carbide inserts using a tool-work thermocouple technique. First and secondorder mathematical models are developed in terms of machining parameters by using the response surface methodology on the basis of the experimental results. The results are analyzed statis...

this work presents an experimental investigation of the influence of the six important machining parameters (tool nose radius, tool rake angle, feed rate, cutting speed, cutting environment (dry, wet and cooled) and depth of cut) on surface roughness & material removal rate in the machining unidirectional glass fiber reinforced plastics (ud-gfrp) composite using carbide (k10) cutting tool durin...

In this study, turning operation of Monel K500 copper-nickel super-alloy was evaluated. Ceramic cutting tools with two different cutting noses (conventional and wiper) were utilized. At first, the experimental tests were designed by using central composite design method. After implementation of the tests, the statistical models for output data (surface roughness, cutting force, and flank wear) ...