There are a wide range of physical defects which occur during metal forming processes. These defects, which may occur on the surface or be internal, are undesirable not only because of the surface appearance, but because they may adversely affect the strength, formability and other manufacturing characteristics of the material. Some physical defects in metal forming processes such as rolling an...

The demand for more efficient manufacturing processes has been increasing in the last few years. The cold forging process is presented as a possible solution, because it allows the production of parts with a good surface finish and with good mechanical properties. Nevertheless, the cold forming sequence design is very empirical and it is based on the designer experience. The computational model...

There are several method for forming bulk material, such as forging, rolling and extrusion. Every of these methods have advantages and dis-advantages of their selves. Forging process is one of the most common of them that include a die, press and in some case heater with controlling system, and has a special place in automotive, military and aerospace industries due uniformity of the final prod...

Some problems on setting up die-forging technological scheme design criteria by means of traditional methods are analyzed. The idea of mining die-forging technological schemes based on orthogonal plan is pointed out. The height and width of the hub are selected as key factors from many ones which influence the die-forging technological schemes of axisymmetric forging, then, in connection with t...

precision forging process is widely used for the production of spur gears due to its advantages such asimproved strength and surface finish, little waste of materials and reduction in the machining time ofthe gear. an important aspect of precision forging process is the load required to perform the processsuccessfully and design the forging tools. in this research, a new kinematically admissibl...

Technological processes such as forging, die forging, and pile driving are realized as a result of a collision between two bodies. After the impact the bodies’ energy transforms to plastic or elastic deformations of the colliding bodies. This paper studies both theoretically and experimentally the influence of impact parameters such as forces, accelerations, velocities, time and energy on defor...

In many 3-D forging simulations, the master-grid method or uniform-grid method is adopted as an effect tool for hexahedral element mesh generation, because the method is robust and reliable to construct the intermediate mesh during forging simulation. However, almost equalsized element mesh is employed regardless of the local characteristics of the deforming region. In order to overcome this dr...

Precision forging process is widely used for the production of spur gears due to its advantages such as improved strength and surface finish, little waste of materials and reduction in the machining time of the gear. An important aspect of precision forging process is the load required to perform the process successfully and design the forging tools. In this research, a new kinematically admiss...

In this essay, a combination of neural network and genetic algorithm has been studied for optimization of the preform in close die forging. Finite Volume Method (FVM) is used as a simulation tool for forging processes. The simulation results have used in the neural network and the genetic algorithm has been employed to optimize the forging force. The neural network was used in three stages for ...

To realize large wind power plants in an economically feasible way, it is necessary to identify potential for lightweight design of the generator hollow-shafts, which are commonly produced by casting. The weight of these shafts can significantly be reduced by producing them by open-die forging, since the forming of the material leads to a higher strength, which allows to reduce the wall thickne...