COST 526 project SI 4 focused on implementation of the automatic simulation-optimisation tools in several continuous casting processes. The simulation tools can be applied in several different ways to serve industry by inducing beneficial changes to process operation. These include respective better understanding of the process, better insight into the process, better influence on the process a...

Riser sleeves are an effective tool in the steel foundry industry for minimizing riser size and increasing casting yield. Reliable simulation of the performance of riser sleeves requires accurate temperature dependent thermophysical properties. Unfortunately there is little or no such property data available in the open literature. A limited number of sleeve manufacturers provide advice and pro...

COMPUTATIONALMODELING of mechanical behavior during solidification is becoming more important. Thermal and microstructural simulations alone are insufficient to predict the quality of the final product that is desired by the casting industry. Accurate calculation of displacements, strains, and stresses during the casting process is needed to predict residual stress and distortion and defects su...

This chapter presents the application of a neural network to the industrial process modeling of high-pressure die casting (HPDC). The large number of interand intradependent process parameters makes it difficult to obtain an accurate physical model of the HPDC process that is paramount to understanding the effects of process parameters on casting defects such as porosity. The first stage of the...

This research study proposes an innovative analysis for controlling the defects in aluminium die casting industry. In this analysis, casting process of a two-stroke engine oil pump body is concentrated. The component selected has often rejected due to blow hole defects. Six Sigma, the zero defect approach, is used in this study. Define measure, analyse, improve and control (DMAIC) problem solvi...

With the rapid development of economic, gypsum is widely used in casting and other industry areas. In this paper, the result is obtained that the performance of plaster mold is better when gypsum-water ratio is 0.5. If the composition of gypsum slurry mixture ( -hemihydrate, mullite powder, zirconium powder, reinforcing fibers) is mullite powder: zircon flour: enhancing fiber = 1:0.25:0.2:0.02-...

Rapid prototyping is an important technique for manufacturing. This work refers to the manufacture of hollow patterns made of polymeric materials by rapid prototyping technologies for its use in the preparation of ceramic molds in the investment casting process. This work is focused on the development of a process for manufacturing patterns diff erent from those that currently exist due to its ...

Magnesium matrix composites are very attractive materials for various applications of aerospace, defence organizations and automotive industry due to their low density, good mechanical and physical properties. The improvement of specific strength, stiffness, damping behaviour, wear behaviour, creep and fatigue properties are significantly influenced by the addition of reinforcing elements into ...

Production planning and scheduling in the steel industry are challenging problems due to large number of products being produced. This work deals with scheduling of the continuous casting of steelmaking, i.e. determination of charge sequence in each casting machine. Since a full-space model Mixed-Integer Linear Programming (MILP) approach is computationally intractable for long term continuous ...