Power particles are mainly in solid state prior to impact on substrates from high velocity oxyfuel (HVOF) thermal spraying. The bonding between particles and substrates is critical to ensure the quality of coating. Finite element analysis (FEA) models are developed to simulate the impingement process of solid particle impact on substrates. This numerical study examines the bonding mechanism bet...

In this study, the newly designed bipolar plate for proton exchange membrane fuel cells (PEMFC) was produced by spray-coating the Ni65Cr15P16B4 metallic glassy alloy on Al plate. The Ni65Cr15P16B4 metallic glass was adopted as a coating material because of its excellent corrosion resistance and the high velocity oxy-fuel (HVOF) spray coating was used for the metallic glass deposition on the Al ...

Thermal spray has traditionally been used for depositing metallic, carbide and ceramic coatings, however, it has recently been found that the high kinetic energy of the High Velocity Oxy-Fuel (HVOF) thermal spray process also enables the solventless processing of high melt viscosity polymers, eliminating the need for harmful, volatile organic solvents. A primarily goal of this work was to devel...

This work focuses on the modeling and feedback control of the high velocity oxygen fuel (HVOF) thermal spray processing of WC–Co coatings. A first-principles-based process model is proposed to explore the fluid dynamics and particle inflight behavior in the HVOF flow field. Rule-based stochastic simulation, which encapsulates the main features involved in the deposition process, is used to capt...

The surface modification processes such as hard facing, case carburizing, thermal spraying, ion nitriding, tough nitriding, and others, are some of the important techniques being adopted for providing enhanced life for parts and components, in service. Among them, plasma spray and High Velocity Oxy Fuel (HVOF) spray coatings are popular and widely used. In this investigation, plasma & High Velo...

The image of thermal spray splats is difficult to collect due to its high velocity of droplets. Especial in High Velocity Oxy-Fuel (HVOF) process, the process present higher velocity of flame jet correlated to other thermal spray process. The system presents at this article describes a useful splats catching method to obtaining splats during thermal spray deposited. Capabilities and advantages ...

هیدروفرمینگ لوله به‌طور گسترده، در تولید قطعات ساختاری اتومبیل استفاده می‌شود. یکی از خصوصیات تولید‌شده با این فرایند، نسبت استحکام به وزن بالا می‌باشد. لولۀ فشار پایین، روش‌های پیشنهاد‌شده برای حل مشکلات قبیل نیاز بالای سیال و آب‌بندی روش انجام پایین لوله، شبیه فشردن جسم جامد است آن برخلاف بالا، قالب بالایی طول فرایند ثابت نبوده هم‌زمان اعمال داخلی حرکت کرده را تحت قرار می‌دهد. مقاله، لوله‌های...

It is well known that the high velocity oxy-fuel based thermal spray process impart high density and reduced porosity in coatings compared to those produced by other ambient thermal spray processes. The benefits of HVOF have largely remained in the domain of metals and cermets and limited investigations have been carried out in ceramic coatings. The ability to produce high density ceramic coati...

The mechanical and tribological properties in WC-Co coatings are strongly affected by hardness and elasticity specifications. The results revealed the effect of spraying distance on microhardness and elasticity modulus of coatings. The metallurgical studies have been made on coated samples using optical microscopy, scanning electron microscopy (SEM). Keywords—HVOF, Micro-indentation, Thermal sp...