We numerically investigate the stability problem of the injection molding process. It was indicated by Bulters and Schepens Bulters and Schepens 2000 that surface defects of injection molded products may be attributed to a flow instability near the free surface during the filling stage of the mold. We examine the stability of this flow using the extended Pom–Pom constitutive equations. The mode...

1.1 Micro injection molding process Since end of 60s’ last century, with the booming of the semi-conductive materials processing technologies related to IC (Integrated Circuits) industry, parts or components in micro-scale which is hard to see with naked eyes stepped into the attention of scientists. Thereafter, the various functional micro systems were rapidly widely used in different areas, s...

This paper describes the optimization of dimensions individual injection mold runner system plastic part used as frame for various devices in transport means. Nowadays, great emphasis is placed on production time and finances associated with design production. As a result, simulations are being employed increasingly. aims to describe optimum size shape sprues runners required proper filling sim...

An online numerical simulation is presented that is capable of predicting state variables such as flow rate, melt temperature, shear rate, and melt viscosity by using real time data from a nozzle pressure sensor. The simulation solves the non-Newtonian nonisothermal polymer flow into multicavity tools while executing rapidly enough for real time process control. Numerical accuracy and stability...

BACKGROUND Injection molding is an important manufacturing process for optical and mechanical components. The hard steel dies used in injection molding play a direct role in the quality of molded parts. Traditionally, fabricating the dies involved rough milling followed by heat treatment, grinding and polishing. Recently, high-speed machining of heattreated steel (hardness > 55 Rc) has become a...