In this paper, an effective algorithm based on improved time-domain averaging is proposed to detect tool flute breakage during end milling using feed-motor current signatures. The algorithm proposed is demonstrated to be effective in detecting tool flute breakage in real time through a series of milling experiments, and is also demonstrated to be insensitive to the effects for transients, such ...

In order to machine micro structured dies and molds made of ceramics, micro milling tools made of poly-crystalline diamond (PCD) are developed. Many cutting edges are ground with diamond wheels. Tool wears of the PCD milling tool are evaluated by cutting spherical molds made of binder-less tungsten carbide and structured surfaces are machined for trial. From the experiments, it is clarified tha...

This paper presents a new method of computing constant scallop height tool paths in 5-axis milling. Indeed, usual iso-scallop tool path computation methods in 3-axis or 5-axis milling generate tool path self-intersections, which prevent from reaching the required quality and productivity. The proposed approach consists in following parallel planes in 5-axis milling to avoid self-intersection of...

Dynamic excitation of any machine tool structure is based on natural frequency of the structure and corresponding mode shape. Initial work of the thesis presents a systematic procedure and details of the use of experimental analysis and finite element modal analysis technique for determining the structural dynamic response of end milling machine.The simplified experimental modal analysis of dif...

The MgB2 bulks were prepared by high energy milling of Mg and B powder. The correlations among milling times, microstructure and superconducting properties were investigated in MgB2 bulks. Samples were characterized by x-ray diffraction (XRD), energy dispersive spectrometry (EDX) and scanning electron microscope (SEM), and the magnetization properties were examined by a Superconducting quantum ...

As variations in kernel uniformity can affect rice milling performance, limited thickness-grading to remove thin kernels was evaluated for effects on milling yields. Along with unfractioned (UNF) rice of four long-grain cultivars, rough rice was mechanically sieved, resulting in two thickness fractions, Thick (>0.079 inch) and Thin (<0.079 inch). Milled rice yield (MRY) and head rice yield (HRY...

A VR-simulation system for educating surgeons of the temporal bone milling processes is presented in this paper. E.g. the milling process that occurs during the removal of certain cancer tumors in the brain. The research project is recently started up and this paper is an introduction to the bone milling simulation topic. We present how the graphical rendering of the temporal bone is done. Acqu...

Field flow fractionation is a family of separation techniques applicable to characterize various particulate materials of different nature. In this paper, formation of porous graphite during milling has been investigated by gravitational field flow fractionation. The results from gravitational field flow fractionation were compared to those from Brunauer-Emmett-Teller. The both techniques have ...

This paper presents the multiple response optimization of end milling parameter using grey based taguchi method. Experiments were designed and conducted based on L27 orthogonal array design The milling parameter were spindle speed, depth of cut, feed rate and pressurized coolant jet and the response was surface roughness. EN31, high carbon alloy steel which achieves a high degree of hardness an...

Helium ion microscopy has recently emerged as a potent tool for the in-situ modification and imaging of nanoscale devices. For example; finely focused helium ion beams have been used for the milling of pores in suspended structures. We here report the use of helium ion milling for the post-fabrication modification of nanostrings machined from an amorphous SiCN material. The modification consist...