As an advanced manufacturing technology which has been developed rapidly in recent years, high speed machining is widely applied in many industries. The chip formation during high speed machining is a complicated material deformation and removing process. In research area of high speed machining, the prediction of chip morphology is a hot and difficult topic. A finite element method based on th...

Metal matrix composites (MMCs) are now gaining their usage in aerospace, automotive and biomedical industries because of their inherent properties like high strength to weight ratio, low wear rate etc. To machine these types of materials conventional machining methods are unsuitable because of high tool wear and tooling cost. Electrochemical Machining (ECM) is one of the important non-tradition...

Nowadays, High Speed Machining (HSM) is usually used for production of hardened material parts with complex shapes such as dies and moulds. In such parts, toolpaths generated for bottom machining feature with the conventional parallel plane strategy induced many feed rate reductions especially when boundaries of the feature have a lot of curvatures and are not parallel. Several machining experi...

In this study, Simulated Annealing (SA) and Genetic Algorithm (GA) soft computing techniques are integrated to estimate optimal process parameters that lead to a minimum value of machining performance. Two integration systems are proposed, labeled as integrated SAGA -type1 and integrated SAGA -type2. The approaches proposed in this study involve six modules, which are experimental data, regress...

The use of diamonds to generate precision patterns and precision surfaces on a micrometer or nanometer scale has a history that dates back centuries. Uses of diamond in semi-automated machinery can be traced to ruling machines, pantographs, and ornamental turning with “diamond turning” dating back about a century. Poor behavior in machining more common materials (e.g. ferrous alloys) has limite...

one of the major problems facing the aircraft industry is the machining of the engine parts. amongst the numerous parts in a jet engine are intricate parts made of special alloys for high temperature service, namely nickel,chromium and titanium alloys. these alloys are usually very difficult to machine, which creates problems in this respect. the necessity of quality control in each stage of pr...

In this study the effects of machining parameters such as shearing speed, feed rate, tool diameter and machining depth on different milling strategies i.e. 3D offset, spiral, raster and radial to produce the convex surface made of epoxy/glass composites is investigated. The effects of mentioned strategies on output parameters such as surface roughness and milling removal rate is also studied. T...

Optimization of machining parameters is very important and the main goal in every machining process. Surface finishing prediction is a pre-requirement to establish a center for automatic machining operations. In this research, a neuro-fuzzy approach is used in order to model and predict the surface roughness in dry turning. This approach has both the learning capability of neural network and li...

Milling of fiber reinforced polymer composites is of great importance for integrated composites with other mating parts. Improper selection of cutting process parameters, excessive cutting forces and other machining conditions would result in rejection of components. Therefore, machining conditions are optimized to reduce the machining forces and damages. This work reports practical experiments...

Purpose – The purpose of this paper is to provide a practical review of metal working fluids and their implications to the machining practice. Despite their widespread use and applications, there are several scientific and economic factors that call for an investigation of current practices and development of new approaches. Design/methodology/approach – There are numerous methods that diverge ...