use of tailor-welded blanks (twbs) in production has significant advantages such as weight and cost reduction. however, their application requires processes that increase their poor formability in comparison to base materials. one of these procedures is the use of fluid pressure in sheet metal forming. in this paper hydro-mechanical deep drawing process of tailor-welded low carbon steel (st12) ...

line is the breakage of whatever weld carried out between steel coils, that are used to produce the continuous strip to be processed. A weld breakage results in a several hours stop of the manufacturing line. In this process the damages caused by the breakage must be repaired. After the reparation and in order to go on with the production it will be necessary a restarting process of the line. F...

Welding is one of the most successful applications for industrial robots, which encourages intensive research and development in the area of the CAD-based and off-line programming (Pires et al., 2003, Yagi, 2004). At present, relevant software tools allow to optimise the process parameters, which directly influence the product quality and the system working cycle. Besides, they enable users to ...

A previously developed heat transfer model is used to study the influence of welding parameters on weld defect development in thermite welds. Weld defect formation maps are constructed from a series of heat transfer simulations. For the current normal rail thermite welding conditions, it is found that shrinkage cavity formation can be avoided but cold-lap and centre-line defects are likely to o...

Evaluation of residual stress in the weld toe region is of critical importance. In this paper, the residual stress distribution both near the surface and in depth around the weld toe was investigated using neutron diffraction, complemented with X-ray diffraction. Measurements were done on a 1300 MPa yield strength steel welded using a Low Transformation Temperature (LTT) consumable. Near surfac...

An innovative laser-vision-based sensing method is proposed to measure weld pool oscillation frequency in pulsed gas tungsten arc welding (GTAW-P). A low-power five-line laser pattern is projected onto the entire weld pool surface as well as its reflection is intercepted by an imaging plane and captured by a high-speed camera. By observing and analyzing the change of the captured laser images d...

Continuous real time structural health monitoring will be a requirement for future space launch missions. Reusable metallic cryotanks manufactured using Friction Stir Welding (FSW) technology for multiple missions, demands weld and microstructural integrity. The FS weld contains multiple interfaces and a variety of microstructures. To develop NDE-based health monitoring capability which detects...

Currently, advances due to tailored blanking can be enhanced by the development of new grades of advanced high-strength steels (HSSs), for the further weight reduction and structural improvement of automotive components. In the present work, diode laser welds of three different grades of advanced high-strength dual-phase (DP) steel sheets (with tensile strengths of 980, 800, and 450 MPa) to hig...