In the contribution the stress of die materials of thermal fatigue is defi ned and material life is derived theoretically and compared with the measured values. The important properties of the die materials as thermal conductivity, coeffi cient of thermal expansivity, modulus of elasticity and mechanical properties are described. Binding to it single die materials as carbon steels and chrome-tu...

version on a funder's repository at a funder's request, provided it is not made publicly available until 12 months after publication. High-pressure die casting is the preferred process for manufacturing Mg-alloy components used for numerous applications. High-pressure die casting is suitable for mass production and has the advantage of also being suitable for accurately fashioning objects of co...

This paper describes an industrial application of case-based reasoning (CBR) in the aluminium die-casting industry: the setting of parameters of a pressure diecasting machine for a specific die. As well as describing the application, the paper shows how the system has evolved. The use of cases has given the system a flexibility which has enabled it to be used in ways that were not foreseen at t...

The importance of smooth mould filling in the foundry casting process has been recognized for a long time. More uniform the filling process is, the better the quality of the casting of the products produced. Successful computer simulations can help to reduce the number of trials and cut down the lead time in the design of new casting products by better understanding the complex mechanisms and i...

This chapter presents the application of a neural network to the industrial process modeling of high-pressure die casting (HPDC). The large number of interand intradependent process parameters makes it difficult to obtain an accurate physical model of the HPDC process that is paramount to understanding the effects of process parameters on casting defects such as porosity. The first stage of the...

In the present paper, optimization of process parameters of an aluminium die casting operation is discussed. The quality problem encountered during the manufacturing of a die casted component was porosity and the potential factors causing it are identified through causeeffect analysis. An analysis of variance (ANOVA) is conducted to find the factors with significant effects on porosity. The pre...

Castings of aluminum and plastics are of high importance in the industrial world. They are usually made using permanent metallic moulds for pressure die-castings and injection molding. Die-tools are usually produced from chromium maraging hot work tool steel and are heat treated to hardness between 29 and 48 HRC, 1-3 . Die life is a mayor factor of a die-casting process and it strongly affects ...

There are about 33 processes commercially available for the production of aluminium castings. About 70% of the castings are produced using conventional high-pressure die-casting process. It’s main drawbacks are 1) Air and gas blow holes 2) Unable to weld 3) unable to heat treat to enhance mechanical properties. To overcome these, many modern processes have been invented. A few of them are 1) Hi...

The research conducted in the paper highlights importance of pressure or holding mold cavity as a critical production parameter high-pressure die casting process for Al-Si alloys. experiments revealed direct correlation between and mechanical properties castings, including ultimate tensile strength, percentage share porosity, structure results showed that increasing led to an increase strength ...