MAY 2003 -S 116 ABSTRACT. Mechanical characteristics of resistance spot welding machines, such as stiffness, friction, and moving mass, have complex influences on the resistance welding process and weld quality. In this paper, these influences are systematically investigated through experiments. The mechanisms of the influences are explored by analyzing process signatures, such as welding force...

background: one of the methods used for joining metals together is welding, which can be carried out using different techniques such as electric spot welding. this study evaluated the effect of electric spot welding on the load defl ection rate of stainless steel and chromium-cobalt orthodontic wires. materials and methods: in this experimental-laboratory study, load defl ection rate of 0.016 ×...

BACKGROUND Spot welding is a type of resistance welding in which pieces of metals are pressed together and an electric current is passed through them. Spot welders are at risk of contact with some potentially hazardous agents but there are few studies about the respiratory effects of spot welding. AIMS Our objective was to study lung function and respiratory symptoms among spot welders and of...

The Friction Stir Welding process is now 20 years old and the interest in it and its potential continues to increase dramatically. FSW can be applied to a multitude of products with varying material types and thicknesses. However, a continuous weld is not always required to meet the product performance requirements. Thus, one can consider some form of intermittent weld, such as Friction Stir Sp...

China recently surpassed Japan as the world's second largest automobile market after the United States. Annual output of automobiles is close to six million units a year. A key tool in automotive production is the spot welding gun and the industrial robot. One of the most important parameters of a spot welding gun is force tolerance. ABB is helping the Chinese automotive industry improve weldin...

According to structural characteristics of the parts for the power battery, a structural model of clamp welding head basing on the loop sensor principle is established by means of PRO/E in this article, and a newly power battery spot-welding maching was research. It had some functions of the data’s input and modification, controlling of welding worktable, spot-welding mechanism adjusting initia...

In this paper, dissimilar resistance spot welding of AISI 1075 eutectoid steel to AISI 201 stainless steel is investigated experimentally. For this purpose, the experiments are designed using response surface methodology and based on four-factor, five-level central composite design. The effects of process parameters such as welding current, welding time, cooling time and electrode force are inv...

Resistance spot welding process comprises of electric, thermal and mechanical phenomenon, which makes this process complex and highly non-linear and thus, it becomes difficult to model it. In order to obtain good weld nugget during spot welding, hit and trial welds are usually done which is very costly. Therefore the numerical simulation research has been conducted to understand the whole proce...

the spot welding is widely used for joining thin sheets in different industries; such as automotive industry. this method of welding is very easy to automate and maintain. in this study, the effect of nugget diameter on the tensile-shear strength of the spot welding joints was investigated. the specimens were manufactured from aisi 1008 hr sheets with 1.0 mm thickness. the eight different elect...