Single point incremental sheet forming (SPISF) has demonstrated significant potential to form complex sheet metal parts without using component-specific tools and is suitable for fabricating low-volume functional sheet metal parts economically. In the SPIF process, a ball nose tool moves along a predefined tool path to form the sheet. This work aims to optimize the formability and forming force...

more recently, titanium and aluminum alloys are gaining more interests to be implemented in hydro-forming applications. it is necessary to predict forming limits for these sheet alloys. forming limits play an important role in metal forming processes. forming limit diagrams, present the limit strains for various linear strain paths. in other hand, forming limit curve (flc), illustrates localize...

Laser bending is an advanced process in sheet metal forming in which a laser heat source is used to shape the metal sheet. In this paper, temperature distribution in a mild steel sheet metal is investigated numerically and experimentally. Laser heat source is applied through curved paths in square sheet metal parts. Finite element (FE) simulation is performed with the ABAQUS/CAE standard softwa...

In sheet metal forming processes with complex strain paths, a part is subjected to large plastic deformation. This severe plastic deformation leads to high plastic strain localization zones and subsequent accumulation of those strains. Then internal and superficial micro-defects and in other words ductile damage is created. This damage causes quality problems such as fracture. Therefore, design...

in sheet metal forming processes, one-stage production of conical-cylindrical parts with high accuracy is very difficult due to wrinkling and rupturing. hydrodynamic deep drawing assisted by radial pressure is one of the most applicable procedures in sheet hydroforming process on the point of producing conical-cylindrical parts. in this paper, forming pressure path is investigated as one of the...

 One of the surface defects that arise in sheet metal working is when the part removes from the die. Since there are no external forces to make this defect, the origin of such fail is known as residual stress. Residual stress can develop in sheet metal forming due to non uniform deformation. In this paper, the workpiece is carbon steel with different volume fractions and arrangement of ferrite ...

this paper investigates the earing phenomenon in deep drawing of aa3105 aluminum alloy, experimentally and numerically. earing defect is mainly attributed to the plastic anisotropy of sheet metal. in order to control such defect, predicting the evolution of ears in sheet metal forming analyses becomes indispensable. in this regard, the present study implements the advanced yield criterion bbc20...

The effect of forming parameters during the incremental sheet forming process (ISF) was studied for a circular shape sheet part. ISF is known as a rapid prototyping method to produce sheet metal parts in a batch production series. ISF has found to be useful and advantageous which increases its application in industry. A CNC lathe machine was used in this study because it was easily programmed t...