the variations in plastic injection molding process may lead to the inconsistency of molded parts' dimensions. furthermore, due to the speed of production as well as post-shrinkage of molded parts make the control of process difficult and give inaccurate molded parts. the objective of this research is to predict the dimensions of injection molded parts on the basis of cavity pressure durin...

Injection molding has been the most popular method for making plastic products due to high efficiency and manufacturability. The injection molding process includes three significant stages: filling and packing stage, cooling stage, and ejection stage. Among these stages, cooling stage is very important one because it mainly affects the productivity and molding quality. Normally, 70%~80% of the ...

This paper presents the experimental results regarding acoustic emission signals measured during the injection molding of those standard test specimens commonly used for examining the shrinkage behaviour of various thermoplastic materials. In daily industrial production of different plastic products we often have to deal with various errors that practically occur on the mold primarily as a resu...

Development of CAx for numerical simulation of injection molding and mold design has opened new possibilities for product analysis during the design process of plastic products. This development contributed to higher quality performance as well as to lower cost of product. The paper presents developed integrated CAD/CAE software for mold design. This program solution presents integrated system ...

Determining optimal process parameter settings critically influences productivity, quality, and cost of production in the plastic injection molding (PIM) industry. Previously, production engineers used either trial-and-error method or Taguchi’s parameter design method to determine optimal process parameter settings for PIM. However, these methods are unsuitable in present PIM because the increa...

Injection Molding is a crucial segment of the plastics industry mainly due to its ability and flexibility to manufacture intricate components at high production rates and also with easy process flow. Injection molding has laid its hands over right from small parts to big machine parts. Plastic side release buckles, commonly employed in standard bags, suitcases and pouches, and are manufactured ...

During the last decades, society’s concern for the environment has increased. Specific tools like the Life Cycle Assessment (LCA), and software and databases to apply this method have been developed to calculate the environmental burden of products or processes. Calculating the environmental impact of plastic products is relevant as the global plastics production rose to 288 million tons in 201...

Plastic worm wheel is widely used in the vehicle manufacturing field because it is favorable for weight lightening, vibration and noise reduction, as well as corrosion resistance. However, it is very difficult for general plastics to secure the mechanical properties that are required for vehicle gears. If the plastic resin is reinforced by glass fiber in the fabrication process of plastic worm ...