Assembly lines are flow-oriented production systems that are of great importance in the industrial production of standard, high-volume products and even more recently, they have become commonplace in producing low-volume custom products. The main goal of designers of these lines is to increase the efficiency of the system and therefore, the assembly line balancing to achieve an optimal system i...

Automobile sector forms the backbone of manufacturing sector. Vehicle assembly line is important section in automobile plant where repetitive tasks are performed one after another at different workstations. In this thesis, a methodology is proposed to reduce cycle time and time loss due to important factors like equipment failure, shortage of inventory, absenteeism, set-up, material handling, r...

Growing interests from customers in customised products and increasing competitions among peers necessitate companies to configure their manufacturing systems more effectively than ever before. We propose a new assembly line system configuration for companies that need intelligent solutions to satisfy customised demands on time with existing resources. A mixed-model parallel two-sided assembly ...

The Black & Decker factory in Easton, Maryland, uses parallel, off-line assembly lines to produce multiple models in small, infrequent production runs. The University of Maryland and Black & Decker have implemented an Internet-based work instructions system that supports parallel, off-line assembly. Black & Decker personnel create and update easy-to-read paperless work instructions, and each as...

assembly lines are special kinds of production systems which are of great importance in the industrial production of high quantity commodities. in many practical manufacturing systems, configuration of assembly lines is fixed and designing a new line may be incurred huge amount of costs and thereby it is not desirable for practitioners. when some changes related to market demand occur, it is wo...

the aim of this study was to evaluate the effectiveness of individual-focused stress management training namely deep breathing exercise (dbe) on self-perceived occupational stress among male automotive assembly-line workers.a quasi-experimental study was conducted at 2 automotive assembly plants in malaysia over 9 months, from january 2012 to september 2012. assembly-line workers from plant a r...

the task of balancing of assembly lines is well-known in mass production system but this problem is np-hard even for the simple straight line. therefore, utilizing heuristic methods for these problems is totally unquestionable. furthermore, in line with balancing problems, heuristic methods are the foundation of the metaheuristic methods, thus it seems to be necessary to use more efficient heur...

introduction: work pressure and excessive workload can jeopardize and impair the people’s health. one of these impairments is musculoskeletal disorders. among these disorders, low back pain is the most common and most costly problem. the purpose of this study was to investigate the relationship between workload and prevalence of low back pain in assembly line workers of a car manufacturing fact...

Mixed-model assembly lines allow for the simultaneous assembly of a set of similar models of a product, which may be launched in the assembly line in any order and mix. As current markets are characterized by a growing trend for higher product variability, mixed-model assembly lines are preferred over the traditional single-model assembly lines. This paper presents a mathematical programming mo...