Proper planning of assembly lines is one of the production managers’ concerns at the tactical level so that it would be possible to use the machine capacity, reduce operating costs and deliver customer orders on time. The lack of an efficient method in balancing assembly line can create threatening problems for manufacturing organizations. The use of assembly line balancing methods cannot balan...

there are some machineries and equipments as well as relatively fix amount of human resources involved in any production process. in many cases, by observing operational method of a process, one may see that some of these machineries are not working, but on the other hand, other equipments are continuously working, and many parts are set in front of them, waiting to be set up over machines to c...

In many real world assembly line systems which the work-piece is of large size more than one worker work on the same work-piece in each station. This type of assembly line is called multi-manned assembly line (MAL). In the classical multi-manned assembly line balancing problem (MALBP) the objective is to minimize the manpower needed to manufacture one product unit. Apart from the manpower, othe...

Assembly lines are special flow-lines production systems which are typical in the industrial production of high quantity standardized commodities. Assembly line balancing is based on evenly distribution of operations between workstations so that each idle time of the machines was minimal. It is assumed that operation times on the machines and the precedence relationship existing between the ope...

 This study deals with line balancing of BOB T-shirt model with the help of control limit analysis and discrete event simulation of the assembly lines. In this study control limit analysis is used to measure the performance of the assembly line and used to show the bottleneck operations of the assembly line and line balancing technique improves the productivity of the sewing line of the model. ...

This study presents a reduction of production disturbances of a shoemaking industry through discrete event simulation approach. The study is conducted at Peacock Shoe factory found in Addis Ababa, Ethiopia.  This factory faces line balancing problem that becomes production disturbance for its assembly lines. Detail time study is carried out for the selected shoe model using stopwatch. Assembly ...

In production systems of automobile manufacturers multi-variant products are assembled on paced mixed-model assembly lines, which have to be supplied by a lean in-house logistic with containers of different sizes, alternative supply policies and different number of parts. The assignment of operations to workplaces within the assembly line balancing problem and the assignment of containers to su...

The typical problems facing garment manufacturers are long production lead time, bottlenecking, and low productivity. The most critical phase of garment manufacturing is the sewing phase, as it generally involves a number of operations or for the simple reason that it’s labor intensive. In assembly line balancing, allocation of jobs to machines is based on the objective of minimizing the workfl...