In this paper, an analytical method for noncircular shape extrusion is presented. Using this method, non-linear deformation field can be described with Hermit cubic spline which is prescribed by the boundary conditions of the die at its entryand exit. The upper bound method has been used to obtain optimum coefficient of the tangential boundary conditions. The results show that the optimum tange...

In this paper, an analytical method for noncircular shape extrusion is presented. Using this method, non-linear deformation field can be described with Hermit cubic spline which is prescribed by the boundary conditions of the die at its entryand exit. The upper bound method has been used to obtain optimum coefficient of the tangential boundary conditions. The results show that the optimum tange...

In the present investigation, two dimensional elastoplastic finite element analysis was conducted to assess the deformation characteristics of Al 1100 alloy during continuous confined strip shearing (C2S2) process. The results of simulations showed that the plastic strain distribution across the deformed sample is non-uniform irrespective of the amount of friction and C2S2 die angle. The most u...

Micro-stamping process is one of the most cost-effective methods to manufacture metallic bipolar plates (BPPs). This research investigates the forming of titanium thin sheet as a potential candidate for BPPs in proton exchange membrane fuel cell (PEMFC). In this regard, the process was first simulated using finite element (FE) code Abaqus. Afterward, experimental tests were implemented and the ...

Drawing of square section rod from round bar can be done with two die shapes. In the first die shape, deformation starts from corners of the square and in second die shape, deformation starts from sides of square. This article has compared the drawing force for both die shapes and as a result optimum die shape was determined. Due to complexity of metal flow inside the die, analyzing of actual p...

metal forming processes, compared with machining ones, reduce production steps and increasemanufacturing speed in addition to saving raw material. in this paper, forming process of column ofa steering mechanism is investigated by finite element analyses and experimental tests; andoptimum die design parameters are found. forming process parameters including die opening angle,bearing length, clea...

In this paper, the drawing process of multi-layer sheet metal through wedge shaped die has been analyzed using stream function and upper bound method. Typically a sandwich sheet contains three layers of metal, where the outer layers are of the same thickness and material and different from those of the inner layer. In this study, a new deformation model has been introduced in which inlet and ou...

Deformation of the material during cyclic expansion extrusion (CEE) is investigated using upper-bound theorem. The analytical approximation of forming loads agrees very well with the FEM results for different amounts of chamber diameter, friction factor and also for lower die angles. However, the difference between analytical and numerical solution increases at higher die angles which are expla...

In this research, optimization process of axisymmetric extrusion dies is proposed. Plastic zone is analyzed using finite element method in the Eulerian system with flow formulation. The die profiles are defined by Bezier curves with six control points. Two effective functions are considered in this research; standard deviation of the strain rate and the rate of energy consumption during extrusi...