Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...

The aim of the present study is to determine the feasibility of making a rectangular twist waveguide used to rotate electromagnetic waves. For this purpose, the process of fabricating an aluminum rectangular twist waveguide was simulated by making use of finite element method and Deform software. The optimum length and angle of the twist die for manufacturing a twist waveguide with inner cross ...

One of sheet severe plastic deformation (SPD) operation, namely constrained groove pressing (CGP), is investigated here in order to specify the optimum values for geometrical variables of this process on pure aluminium sheets. With this regard, two different objective functions, i.e. the uniformity in the effective strain distribution and the necessary force per unit weight of the specimen, are...

the main objective of an extrusion die is flow balancing as an unbalanced flow causes a distorted product together with residual stress. in this paper a strategy is presented for flow balancing a u-shaped profile with different wall thicknesses. for this purpose, a choker bar is provided at thicker wall to locally restrict excessive flow passing through the thicker section. for optimal design s...

The problem of optimum broadband beamforming using linear arrays is considered with a view to avoid signal cancellation that normally results when signal-correlated interferences are present in the environment. The optimum approaches proposed here are based on a harmonic model for signals and interferences on the one hand, and a convenient characterization of the signal-free interference subspa...

In this paper the eccentric forward extrusion of sections has been simulated and analyzed using FEM Abaqus-explicit. The results have been compared to those obtained from upper bound theorem and experimental works. Close agreements was observed between the FEM and experimental work and as compared with the upper bound data more realistic and better predictions were made by the authors’ method. ...

Deep drawing process is one of the widely used methods in sheet-metal forming. With the deep drawing method, products of various geometrical shapes such as saucepans, tubes, perfume and soft drink cans can be obtained easily. Therefore, the optimization of the deep drawing process is very important for the industry. In conventional deep drawing method, no angle is given to the surfaces of die a...