This paper examines two mold powder related process problems experienced at BHP's Whyalla operations. Bands of deep transverse depressions extending about the perimeter of the strand in the first meter of cast product were identified as a potential cause of breakouts. These were associated with level drops in the mold during startup that allow sintered material to accumulate against the mold wa...

The aim of conducting this research was to evaluate the viscosity change in the continuous casting of steel mold powders by altering their chemical compositions, using hot stage microscope analysis. 4 low-fluorine samples containing such compositions as MnO, Fe2O3, Li2O, TiO2 and ZnO, as well as another fluorine-free sample containing a combination of Fe2O3 and TiO2, were prepared in this resea...

Electrostatics is widely used in the snack food industry as an alternative to traditional powder coating. The purpose o f this study is to determine whether electrostatics improves the functionality of different food powders and to evaluate the mechanisms involved in the process. French fries were coated at 0kV and -25kV with smoke extract or glucose and mozzarella cheese slices with sodium ery...

The objectives in this work were to develop, calibrate, and apply a model to predict ideal taper profiles down the narrow faces of the SIDERAR slab casting mold for several different casting speeds, steel grades, flux powder compositions, and widths. A significant amount of original research was undertaken for this challenging problem. A finite difference model of transient 1-D heat conduction ...

In this paper, a complete three-dimensional numerical model of mold filling and solidification of steel ingots is presented. The risk of powder entrapment and defects formation during filling is analyzed in detail, demonstrating the importance of using a comprehensive geometry, with trumpet and runner, compared to conventional simplified models. By using a case study, it was shown that the simp...

In continuous casting of steel, the interfacial gap between the mold and the solidifying shell controls heat transfer in the process and is responsible for lubrication and the prevention of cracks and other defects. Mold slag forms when mold powder added to the top surface of the steel melts, and is the best current practice to perform these important functions. The properties and behavior of t...

Mold powders are fluxing agents used as raw materials in the steel industry, which play very important role in processing stability and final surface quality of a product. Surface quality depends particularly on the viscosity and the heat transfer of infiltrated mold flux between the mold wall and the solidified steel shell. Heat flux across the interfacial gap depends on thermal properties of ...

Porous and bioactive polyetheretherketone (PEEK) scaffolds have potential to replace metallic scaffolds for biologic fixation of permanent implants adjacent to trabecular bone, such as interbody spinal fusion devices. The objective of this study was to investigate the effects of the mold temperature and PEEK powder on the mechanical properties and crystallinity of hydroxyapatite (HA) whisker-re...

Mold powders used in the continuous casting of steel contain the harmful CaF2 as a main substance developing toxic gases such as SiF4 and HF at elevated temperatures. In this study, three samples of I1, I2 and I3, which contained gypsum free Portland cement clinker with different percentages of Fe2O3 (5.68, 6.83, 8.02 ...