Laser cladding is a relatively fast and precise metal deposition process that has been widely applied to deposit coatings to protect parts from wear and/or corrosion and to rebuild worn surfaces of expensive components such as jet engine turbine blade tips. Economic development of laser cladding process applications is impeded by lack of a capability to accurately predict the results of complex...

In laser cladding, a material, usually in the form of powder, is deposited on a substrate. Powder particles are intermingled with inert gas and fed by a powder feeder system on the substrate. Laser is employed to melt the additive material and a small layer of surface of the substrate simultaneously. While the powder is being deposited, the laser melts the powder particles and the melted powder...

An OPTOMEC Laser Engineered Net Shaping (LENS(™)) 750 system was retrofitted with a melt pool pyrometer and in-chamber infrared (IR) camera for nondestructive thermal inspection of the blown-powder, direct laser deposition (DLD) process. Data indicative of temperature and heat transfer within the melt pool and heat affected zone atop a thin-walled structure of Ti-6Al-4V during its additive manu...

Contact author: [email protected] Certain commercial equipment, instruments, or materials are identified in this paper in order to specify the experimental procedure adequately. Such identification is not intended to imply recommendation or endorsement by the National Institute of Standards and Technology, nor is it intended to imply that the materials or equipment identified are necessari...

The coaxial laser cladding process is the heart of direct metal deposition DMD . Rapid materials processing, such as DMD, is steadily becoming a tool for synthesis of materials, as well as rapid manufacturing. Mathematical models to develop the fundamental understanding of the physical phenomena associated with the coaxial laser cladding process are essential to further develop the science base...

In situ monitoring of the melt pools in laser powder bed fusion (LPBF) has enabled elucidation process phenomena. There been an increasing interest also using pool to identify anomalies and control quality manufactured parts. However, a better understanding variability relation incidence internal flaws are necessary achieve this goal. This study aims link distributions dimensions signal charact...

Selective laser melting (SLM) is a promising metal additive manufacturing technology, which holds widespread applications in numerous fields. Unfortunately, it arduous to predict the real geometry of SLM part, impedes its further development, while morphology melt pool, influenced and determined by process parameters, poses crucial influence on overall part geometry. Nonetheless, association be...

The relationships between the acoustic signal and the modes of the welding pool, such as no-keyhole (melt-in), keyhole and cutting, in variable-polarity plasma arc welding are investigated. The Welch power spectral density (PSD) estimate and short-time Fourier transformation are implemented to analyse and identify the diVerent modes of the welding pool. The results show that the no-keyhole mode...

Measurement of the high-temperature melt pool region in the laser powder bed fusion (L-PBF) process is a primary focus of researchers to further understand the dynamic physics of the heating, melting, adhesion, and cooling which define this commercially popular additive manufacturing process. This paper will detail the design, execution, and results of high speed, high magnification in-situ the...

In this paper, the melting of a semi-infinite body as a result of a moving laser beam has been studied. Because the Fourier heat transfer equation at short times and large dimensions does not have sufficient accuracy; a non-Fourier form of heat transfer equation has been used. Due to the fact that the beam is moving in x direction, the temperature distribution and the melting pool shape are not...