In this present investigation, the effect and optimization of machining parameters on the kerf width and surface roughness in wire electrical discharge machining (WEDM) operations of Al 60661 hybrid composite was studied. The hybrid metal matrix composite was fabricated by stir casting process using particulates SiC and graphite each in Al6061 alloy. The experiments were designed with L27 ortho...

This study successfully applied multi-mode laser cutting with the variation of the laser cutting speed to cement mortar for the first time. The effects of the amount of silica sand in the cement mortar on laser cutting are tested and analyzed. The kerf width and penetration depth of the specimens after laser cutting are investigated. As the laser cutting speed increases, the penetration depth d...

Wire electrical discharge machining (WEDM) is extensively used in machining of conductive materials when precision is of prime importance. Rough cutting operation in WEDM is treated as a challenging one because improvement of more than one machining performance measures viz. metal removal rate (MRR), surface finish (SF) and cutting width (kerf) are sought to obtain a precision work. Using Taguc...

The nozzle shape was investigated in order to develop a high performance nozzle for pulsed Nd:YAG laser cutting, and its effect on fine cutting of thin metal plate was also discussed. In the case of 0.5mm throat diameter Laval throat nozzle with an initial expansion zone, the pressure on workpiece increased, and the straightness of gas flow was improved compared to a traditional straight throat...

Abstract The shape of the laser beam used for fusion cutting significantly influences geometry both front and kerf. angle in turn impacts local absorptivity, while width kerf defines amount material, which has to be molten. kerf’s therefore determines maximum possible speed at a successful cut is feasible with given available power. kerf, can estimated from simple model considering conservation...

Abstract This paper deals on artificial intelligence (AI) application for the estimation of kerf geometry and hole diameters laser micro-cutting micro-drilling operations. To this aim cutting drilling operation were performed NIMONIC 263 superalloy sheet, 0.38 mm in nominal thickness, by way a 100 W fibre modulated wave regime. Linear cuts holes (by trepanning) fixing average power at 80 changi...

Billions of LEDs are used today in traffic control, automotive headlights, flat panel display technology, mobile devices, back lighting, projection and general illumination applications. With the dramatic growth in LEDs, manufacturers are looking for technologies to increase production yield and decrease cost. Sapphire wafer singulation into miniature dies is one of the critical steps used in b...

This study investigates optimal parameter setting in abrasive waterjet machining (AWJM) on aluminium alloy AA 6351, using taguchi based Grey Relational Analysis (GRA) is been reported. The water pressure, traverse speed and stand-off-distance were chosen as the process parameters in this study. An L 9 orthogonal matrix array is used for the experimental plan. The performance characteristics whi...