abstract: friction stir welding, a solid state innovative joining technique, is widely being used for joining aluminium alloys for aerospace, marine automotive and many other applications of commercial importance. fsw trials were carried out using a vertical machining centre (vmc) on aa6061 alloy. the main objective of the present work was to evaluate the weld processing parameter of friction s...

Friction stir welding process is a relatively recent welding process (patented in 1991). FSW is a solid-state joining process during which materials to be joined are not melted. During the FSW process, the behaviour of the material is at the interface between solid mechanics and fluid mechanics. In this paper, a 3D numerical model of the FSW process with a non-cylindrical tool based on a solid ...

Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. Commercial feasibility of the FSW process for harder alloys such as steels and titanium alloys awaits the development of cost effective and durable tools which lead to structurally sound welds consistently. Material...

Friction Stir Welding (FSW), being a novel process and facilitates welding various joints required for several industrial applications. It is an attractive technology for solid state material joining, contrary to conventional welding methods, having ability to produce welds with higher integrity and minimum induced distortion and residual stresses. In this paper, the operation of FSW, critical ...

7000 series aluminum alloys are widely used in the automotive industries for structural lightweight components due to their exceptional high strength to weight ratio. however, this class of aluminum alloy is difficult to join by conventional fusion welding techniques so friction stir welding (fsw) widely is used for welding this alloys. the process has been demonstrated to be effective and is c...

The development of Friction Stir Welding (FSW) has provided an alternative approach for producing high-quality welds, in a fast and reliable manner. This study focuses on the mechanical properties of the dissimilar friction stir welding of AA6061-T6 and AA7075-T6 aluminum alloys. The FSW process parameters such as tool rotational speed, tool traverse speed, tilt angle, and tool offset influence...

Friction Stir Welding (FSW) is a recently-developed technique where metals are joined together through mechanical stirring. FSW, often performed by robotic welders, is being used in an increasing number of industries such as aerospace, maritime and transportation. FSW has proven to be very effective and has replaced fusion welding and riveting in a number of manufacturing processes. In order to...

To overcome limitations of fusion welding of the AA7050-T7451aluminum alloy friction stir welding (FSW) has become a prominent process which uses a non-consumable FSW tool to weld the two abutting plates of the workpiece. The FSW produces a joint with advantages of high joint strength, lower distortion and absence of metallurgical defects. Process parameters such as tool rotational speed, tool ...

Aluminum alloys are used in many applications in which the combination of high strength and low weight is attractive; ship building, air frame, transportation industry etc. are some areas in which the low weight can be significant value. Friction stir welding (FSW) is a new welding technique particularly well suited to aluminum alloys though this technique is also used for other materials. Fric...

One of the interesting state-of-the-art approaches to welding is the process of friction stir welding (FSW). In comparison with the fusion processes, FSW is an advantageous method as it is suitable for the non-fusion weldable alloys and polymeric materials joining. Regarding the materials pure solid state joining, it also provides joints with less distortion and enhanced mechanical properties. ...