in a closed die forging process, it is impossible to form complex shapes in one stage, and thus it becomes necessary to use preform dies. in the present study, backward deformation method and fe simulation via abaqus software has been used in order to design preform die of the h-shaped parts. in the backward deformation method, the final shape of the part is considered as a starting point and u...

The Finite-Element-Analysis (FEA) is of major importance for the design and improvement of forging processes. In this field, FEA is traditionally used to predict die fill, residual stresses and forming forces. The intention of the work presented in this paper is the development of an advanced simulation model for the description of phase transformation processes in forging dies based on FEA. Th...

In warm and hot forging, the dies are subjected to high contact pressures and temperatures. The selection of the die material, hardness and coating is critical for increasing die life. Recent studies indicate that ceramic dies and various surface treatment techniques represent, in certain applications, cost effective techniques for improving die life. This paper reviews the state of technology ...

The paper reports on an investigation into the various aspects of closed die cold forging of polygonal powder preforms, which have been compacted and sintered from atomized powder. It is found that for certain dimensional ratios of the preform the die pressure is minimum. An attempt has been made for the determination of the die pressures developed for given geometries of the disc during the cl...

Forging dies at high temperatures are under contact pressure, variable mechanical loads and thermal shock, furthermore they should withstand wear and friction in a high level. So, in order to increase die life, the selection of die material, coating and hardness is essential. In this review, various methods used for die life enhancement such as carbide coating, using the super alloy stellite 6 ...

Recent evolutions on forging process induce more complex shape on forging die. These evolutions, combined with High Speed Machining (HSM) process of forging die lead to important increase in time for machining preparation. In this context, an original approach for generating machining process based on machining knowledge is proposed in this paper. The core of this approach is to decompose a CAD...

Initial location of the billet and the shape of die have an important effect on parameters of precision forging. Some of these effects are the contact stresses, material flow, distribution of stress, and also strain. In the present study, the die shape influences and the billet position in precision forging of two different shape groups have numerically and experimentally been investigated. Res...

In a closed die forging process, it is impossible to form complex shapes in one stage, and thus it becomes necessary to use preform dies. In the present study, Backward Deformation Method and FE simulation via ABAQUS software has been used in order to design preform die of the H-shaped parts. In the Backward Deformation Method, the final shape of the part is considered as a starting point and u...

This paper describes the possibilities and conditions of the closed-die flashless forging process using conventional mechanical presses and equipment. The technique of driven gear forging with an internal flash or with special die design has been developed. The quality of forgings is comparable to that achievable on Hatebur presses. Furthermore the problem of how to increase shift production un...

We have been developing a process design CAE system to predict die wear life in the process design stage for the hot forging of steel. Our goal is to reduce production costs by shortening the development period, while maximizing the life of the die. In our system, we use an expression that defines the relationship between die wear, die strength, and friction factors, such as die pressure, slidi...