Electrical Discharge Machining (EDM) is the process of machining electrically conductive materials by using precisely controlled sparks that occur between an electrode and the work piece in the presence of a dielectric fluid. Aluminium Metal Matrix Composites (AMMC’s) are new generation engineering materials that possess superior physical and mechanical properties compared to non-reinforced all...

the micro wire electrical discharge machining (micro wire-edm) process is a modern machining process with various applications in manufacturing micro-parts. the recast layer remaining on the machined surfaces is an inevitable complication of this process. this layer can subsequently affect the machined parts performance. to optimize the recast layer in the micro wire-edm of the molybdenum micro...

In this paper, the electric-discharge machining (EDM) of non-contact seal grooves was studied. Two types of material, namely: tungsten carbide and silicon carbide were tested by EDM due to their hard machining behaviors. The geometry of seal grooves is another reason why grinding or other precision machining processes cannot be applied. Four parameters of EDM processes were studied, namely: ele...

This paper presents a study of the relationship between Electrical Discharge Machining (EDM) parameters on the EDM efficiency factors using a full factorial design, based on pulse on-time, duty cycle and tool polarity parameters in EDM machining of AISI H13 tool steel. The results show that, in positive polarity, the plasma flushing efficiency and pulse efficiency increase according to the puls...

Electro Discharge Machining (EDM) is a very efficient machining process widely used in manufacturing components of complicated geometry. Based on its nature, i.e. material removal by electric discharge, the process induces thermal stresses that in turn result in generation of wide spread micro-cracks on the surface of the machined part. In this paper the influence of EDM characteristic paramete...

Electrical Discharge Machining (EDM) is a time consuming process and the operating cost is high. Optimum machining conditions reduces the machining time in the EDM process and yield better performances. Electrode material is also having their significance in the performances. In this paper a work has been carried out with different electrode materials namely copper, brass and tungsten while EDM...

Wire EDM is one of the latest advanced micro-machining techniques, where a thin wire (Ǿ= 0.25 mm) of tool electrode is fed on the work piece which gradually shears off the material during the machining process. This micro-machining process may help overcome the limitations and restriction faced during conventional mechanical machining process. This paper is based on wire-EDM machining of a part...

There is a huge demand in the production of microstructures by a non-traditional method which is known as Micro-EDM. Micro-EDM process is based on the thermoelectric energy between the workpiece and an electrode. Micro-EDM is a newly developed method to produce micro-parts which in the range of 50 μm -100 μm. Micro-EDM is an efficient machining process for the fabrication of a micro-metal hole ...

This study investigates the dry and near-dry electrical discharge machining (EDM) milling to achieve a high material removal rate (MRR) and fine surface finish for roughing and finishing operations, respectively. Dry EDM uses gas and near-dry EDM applies a liquid-gas mixture as the dielectric medium. Experimental studies leading to the selection of oxygen gas and copper electrode for high MRR d...

A Design Adaptation System for machining in toolmaking (DASMT) is proposed in order to avoid the knowledge gap between product and tool designers. The focus of the presented paper on the development of the Design Adaptation System for EDM (DAS-EDM). This system helps the designer to check the viability of individual features to their machinability by EDM process. The system reveals features, wh...