Abstract—Water miscible cutting fluids are conventionally used to lubricate and cool the machining zone. But issues related to health hazards, maintenance and disposal costs have limited their usage, leading to application of Minimum Quantity Lubrication (MQL). To increase the effectiveness of MQL, nanocutting fluids are proposed. In the present work, water miscible nanographite cutting fluids ...

A novel method using luminescent molecule sensors is described for in situ measurement of fluid film thickness along the tool rake face in machining. The method uses an optically transparent sapphire tool to access the rake face, and measurement of radiation emitted by luminescing molecules dispersed in a machining fluid. By measuring the intensity of the emission, the film thickness is estimat...

the electro discharge machining (edm), one of the methods used in the machining industry and a non-traditional manufacturing method, the electro erosion process does not depend on the hardness of material and offers a way to process materials of very complex geometry with very fine and high precision by using cheap electrode materials, which make it a preferred method. in this study, effect of ...

17-4PH stainless steel is a martensitic precipitation hardening stainless steel that provides an outstanding combination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. This valuable alloy is widely used in the aerospace, nuclear, chemical, pet...

The electro discharge machining (EDM), one of the methods used in the machining industry and a non-traditional manufacturing method, the electro erosion process does not depend on the hardness of material and offers a way to process materials of very complex geometry with very fine and high precision by using cheap electrode materials, which make it a preferred method. In this study, effect of ...

The electro discharge machining (EDM), one of the methods used in the machining industry and a non-traditional manufacturing method, the electro erosion process does not depend on the hardness of material and offers a way to process materials of very complex geometry with very fine and high precision by using cheap electrode materials, which make it a preferred method. In this study, effect of ...

Present manufacturing industries are facing challenges from these advanced materials viz. super alloys, ceramics, and composites, that are hard and difficult to machine, requiring high precision, surface quality which increases machining cost. To meet these challenges, non-conventional machining processes are being employed to achieve higher metal removal rate, better surface finish and greater...

In this paper, the performance of the cutting tool with nanocrystalline multilayer coatings (TiN+TiAlN) for machining of superalloy Inconel 718 in the dry and wet conditions was studied. The multi layer TiN and TiAlN with nanocrystalline structure was applied by physical vapor deposition technique (arc evaporation) on the WC-Co inserts. The results of the ball on disc wear test and the machinin...

The development of new cutting tool materials during the last few years is based mainly on submicron hardmetal substrates as well as on new PVD and CVD coatings. The development of submicron and nanopowders with higher strength and higher fracture toughness solves problems in machining high-temp alloys, hard materials, and in dry cutting. Based on physical models used to calculate stress in the...