SKD 11 tool steel is among the most popular metals in mold industries for making different kinds of cold work molds and dies with high accuracy and long service life. The demand for higher quality, lower manufacturing costs, particularly the environmentally friendly characteristics, have provided the stimuli for manufacturers and researchers to find alternative solutions. An excellent media is ...

The current experimental study is to investigate the effects of process parameters (cutting speed, feed rate and depth of cut) on performance characteristics (surface roughness, machining force and flank wear) in hard turning of AISI 4340 steel with multilayer CVD (TiN/TiCN/Al2O3) coated carbide insert. Combined effects of cutting parameter (v, f, d) on performance outputs (Ra, Fm and VB) ar...

Existing corn harvester cutting blades have problems associated with large cutting resistance, high energy consumption, and poor cut quality. Using bionics principles, a bionic blade was designed by extracting the cutting tooth profile curve of the B. horsfieldi palate. Using a double-blade cutting device testing system, a single stalk cutting performance contrast test for corn stalks obtained ...

In the new global economy, consumption has become a central issue for many fields of industries. This project work studied on the effectiveness of pulse duration of supercritical carbon dioxide (SCCO2) in machining performance in terms of cutting temperature, cutting force and surface roughness in turning AISI 1045 medium carbon steel by uncoated cemented carbide insert. Pulse mode reduces the ...

An instantaneous rigid force model for prediction of cutting forces in ball-end milling of  sculptured surfaces is presented in this paper. A commercially available geometric engine is used to represent the cutting edge, cutter and updated part geometries. The cutter used in this work is an insert type ball-end mill. Intersecting an inclined plane with the cutter ball nose generates the cutting...

With the increasing complexity of workpiece surfaces in aerospace and automotive molding other areas, an number cutting tools with different shapes performance have become necessary. A new kind tool is developed a double-arc revolving surface at tool’s end to improve processing quality numerical control milling, referred as (DACT) this paper. The parametric geometric model DACT established. Thr...

This paper presents the performance evaluation of three different cutting fluids used in a minimal quantity lubrication (MQL) system. The MQL system, developed in-house at the University of Malaya, was capable of delivering high velocity cutting fluid in narrow pulsed jet forms at a rate of 2 ml/min and a pressure of 20 MPa. The three cutting fluids chosen were neat oil, soluble oil and semi-sy...

turning of hardened steels using a single point cutting tool has replaced the cylindrical grinding now as it offers attractive benefits in terms of lower equipment costs, shorter set up time, fewer process setups, higher material removal rate, better surface quality and elimination of cutting fluids compared to cylindrical grinding. in order to obtain desired surface quality by machining, prope...