Heat transfer mechanisms and the solidification process are simulated for a continuous casting machine and the geometric shape of the liquid pool is predicted considering different conditions. A heat transfer and solidification model is described for the continuous casting of steel slabs. The model has been established on the basis of the technical conditions of the slab caster in the con...

Steel-making and continuous/mould casting are the key processes of modern iron and steel enterprises. The continuous and mould casting schedule of mixed whole/half charging plan is the bottleneck for the steel-making and continuous/mould casting process. However, it is very difficult to find a solution against the characteristics and complicated environment. This paper proposed a heuristic batc...

The method of continuous casting of steel is now often used in the metallurgical industry, due to the increasing demand for the production of high – quality steel. An important device of continuous casting machine is the tundish, in which a stabilized steel flow has a crucial effect on the quality and efficiency conditions of the continuous casting process. In this study fluid flows in a six – ...

During the continuous casting process, a nonstationary stress state forms in the metal, which is caused by a non-uniform temperature distribution, phase transitions, and the deformation of the stock in a semi-liquid state. Stresses occur also as a results of ferrostatic pressure and the deflection and straightening of the continuous casting. In addition to these phenomena, intensive processes o...

Present chemical-physical characteristics of ingot and continuous casting powders can be critically evaluated pointing out history of invention of these materials. In an original tone, pioneering nature of first developments of casting powders will be described, illustrating empirical know-how of casting powders technology, based on trial-and-error method. It will be originally emphasized that ...

When you look into the continuous casting mould you can see very little. Consequently, steelmakers have had to rely on plant trials, simulation experiments and physical property measurements on fluxes and steels to gain an understanding of the mechanisms responsible for process problems and product defects. However, in recent years, mathematical modelling has advanced to the stage where they ca...

A mathematical model of heat transfer in continuous casting copper slabs capable of producing experimental data has been constructed and validated against experimental data provided by the management of Copper Refineries Ltd., Townsville plant in Australia. It has been used to predict the effects of major casting variables; metal temperature, casting speed and metal conductivity. The results ca...

Nozzle clogging is a serious productivity and quality problem in continuous casting. This work reviews the causes, effects, and solutions to clogging in continuous casting nozzles. The results of a one-dimensional, steady state analysis of the heat loss from the molten steel stream through the nozzle wall are discussed. The analyses show that steel may freeze within the clog matrix for a relati...