In order to get a better understanding of wear mechanisms in cutting tool materials, the internal stress states caused by complex external thermo-mechanical loads during cutting processes should be investigated. This can be done using in situ X-ray diffraction with high energy synchrotron radiation. For this reason, in first model tests, the strain state in ceramic cutting tool materials (Al2O3...

This paper describes a comparison of tool life between ceramics and cubic boron nitride (CBN) cutting tools when machining hardened steels using the Taguchi method. An orthogonal design, signal-to-noise ratio (S/N) and analysis of variance (ANOVA) were employed to determine the effective cutting parameters on the tool life. The results indicated that the V was found to be a dominant factor on t...

Hard machining, as attractive replacement for many rough and finish grinding operation, generates high cutting forces and temperature that enhance tool wear when act together. Therefore, the tool geometry and machining parameters have to be carefully optimized for a given material. Because of high cost and time consuming experimental work up-to-date advanced software for modeling and simulation...

BACKGROUND This study compared different diamond burs and different water flow rates on the cutting efficiency of sectioning through lithium disilicate glass ceramic. METHODS The authors used a standardized cutting regimen with 4 brands of diamond burs to section through lithium disilicate glass ceramic blocks. Twelve diamonds of each brand cut through the blocks in randomized order. In the f...

The experimental investigations of the tool wear in turning of EN 31 alloy steel at different cutting parameters are reported in this paper. Mathematical model has been developed for flank wear using response surface methodology. This mathematical model correlates independent cutting parameters viz. cutting speed, feed rate and depth of cut with dependent parameters of flank wear. This model is...