Introduction: The aim of this study was to evaluate the effect of bridge orientation in casting machine on castability and quality of base metal castings. Methods: Three groups of patterns with different direction and lengths in casting machine were casted and then studied qualitatively and quantitatively using mean and standard deviation in table of frequency. Results: Larger nodules and poros...

The effect of 12 different experimental compositions of phosphate-bonded SiO2 investments was examined on cast pure titanium. The mold temperature was 600 degrees C and the casting was conducted with an argon-arc melting and pressure casting machine. Castability was evaluated by the volume of casting porosity, which was calculated from the volume of wax pattern (15 mm x 15 mm x 1.5 mm), the wei...

Casting is a manufacturing process in which molten material is poured into a cast (mould), which is opened after the material has solidified. As in all applications of robotics, we have to deal with imperfect control of the casting machinery. In this paper, we consider directional uncertainty: given a 3-dimensional polyhedral object, is there a polyhedral cast such that its two parts can be rem...

Two widely used jewellery investment casting alloys (platinum with 5 wt% ruthenium (Pt-5Ru) and platinum with 5 wt% cobalt (Pt-5Co)) suffer from poor castability and other drawbacks. In this work thermodynamic calculations of alloy properties were employed to optimise the alloy compositions. Segregation behaviour appeared to be important for the melting range. Scheil simulations were used to si...

This study was carried out to determine the design and thickness of the cervical margin of a castable ceramic restoration from the point of view of its castability. Castability of castable ceramics was lower compared to Ag-Pd-Au and Co-Cr alloy with the use of the mesh pattern and rod pattern test (p < 0.05). It was more dependent on the pattern thickness than alloys (p < 0.05), and perfect rep...

The undercooling capacity of a superalloy is an essential physical property to determine its single-crystal (SC) castability, because stray grains (SGs) will be formed if the geometrical established at platform extremities exceeds applied alloy. In present work, both eight Ni-based superalloys and their SC castability were experimentally investigated. liquidus temperature, critical temperature ...

Polydimethylsiloxane (PDMS) has numerous desirable properties for fabricating microfluidic devices, including optical transparency, flexibility, biocompatibility, and fabrication by casting; however, partitioning of small hydrophobic molecules into the bulk of PDMS hinders industrial acceptance of PDMS microfluidic devices for chemical processing and drug development applications. Here we descr...

The manufacturing of extra-large thin-wall castings using high pressure die casting is one the most significant challenges for structural applications requiring excellent ductility. present study aims to understand effect process parameters on castability, defect formation and mechanical properties aluminium alloys in with a maximum flow length 1230 mm 2.8 thick channel. Numerical simulation ex...