This paper proposed a parallel automated assembly line system to produce multiple products having multiple autonomous guided vehicles (AGVs). Several assembly lines are configured to produce multiple products in which the technologies of machines are shared among the assembly lines when required. The transportation between the stations in an assembly line (intra assembly line) and among station...

Proper planning of assembly lines is one of the production managers’ concerns at the tactical level so that it would be possible to use the machine capacity, reduce operating costs and deliver customer orders on time. The lack of an efficient method in balancing assembly line can create threatening problems for manufacturing organizations. The use of assembly line balancing methods cannot balan...

In this paper we are to present a practical application of Axiomatic Design (AD) methodology, as a roadmap to lean production, in redesigning a car body assembly line. Axiomatic Design theory provides a framework to simplify the whole problem. According to the AD principles, a hierarchical structure has been developed. The developed structure originated in lean manufacturing principles and exis...

Assembly lines are flow-oriented production systems that are of great importance in the industrial production of standard, high-volume products and even more recently, they have become commonplace in producing low-volume custom products. The main goal of designers of these lines is to increase the efficiency of the system and therefore, the assembly line balancing to achieve an optimal system i...

Automobile sector forms the backbone of manufacturing sector. Vehicle assembly line is important section in automobile plant where repetitive tasks are performed one after another at different workstations. In this thesis, a methodology is proposed to reduce cycle time and time loss due to important factors like equipment failure, shortage of inventory, absenteeism, set-up, material handling, r...

assembly lines are special kinds of production systems which are of great importance in the industrial production of high quantity commodities. in many practical manufacturing systems, configuration of assembly lines is fixed and designing a new line may be incurred huge amount of costs and thereby it is not desirable for practitioners. when some changes related to market demand occur, it is wo...

the aim of this study was to evaluate the effectiveness of individual-focused stress management training namely deep breathing exercise (dbe) on self-perceived occupational stress among male automotive assembly-line workers.a quasi-experimental study was conducted at 2 automotive assembly plants in malaysia over 9 months, from january 2012 to september 2012. assembly-line workers from plant a r...

the task of balancing of assembly lines is well-known in mass production system but this problem is np-hard even for the simple straight line. therefore, utilizing heuristic methods for these problems is totally unquestionable. furthermore, in line with balancing problems, heuristic methods are the foundation of the metaheuristic methods, thus it seems to be necessary to use more efficient heur...

introduction: work pressure and excessive workload can jeopardize and impair the people’s health. one of these impairments is musculoskeletal disorders. among these disorders, low back pain is the most common and most costly problem. the purpose of this study was to investigate the relationship between workload and prevalence of low back pain in assembly line workers of a car manufacturing fact...