In this report some phenomena and events in the history of industrial robots have been described. The prerequisites are mainly the early automation in the industry, together with the playful automatons. With the computer and later on the integrated circuit, it was possible to develop the first industrial robots. The first robots were used for simple tasks as pick and place, since they had no ex...

Process physics understanding, real time monitoring, and control of various manufacturing processes, such as battery manufacturing, are crucial for product quality assurance. While ultrasonic welding has been used for joining batteries in electric vehicles (EVs), the welding physics, and process attributes, such as the heat generation and heat flow during the joining process, is still not well ...

This paper presents the design and implementation of a system applicable for autonomous repair welding on huge forming tools, often realized as blacksmith’s swages. The automated repair welding process restores the tool with its desired shape independent to the tools actual state of abrasion. The core of the system is provided by a computer connected to sensors and an eight axis welding robot. ...

Welding-induced deformation not only negatively affects dimension accuracy but also degrades the performance of product. If welding deformation can be accurately predicted beforehand, the predictions will be helpful for finding effective methods to improve manufacturing accuracy. Till now, there are two kinds of finite element method (FEM) which can be used to simulate welding deformation. One ...

Long-time exposure to welding fumes is supposed to be responsible for lung disease in some cases [1]. Whether welding fume exposure leads to an impairment of human health seems to be dependent on various factors like fume concentrations, ventilation of the workshops [2, 3], use of personal protection equipment [4-6] and presence of co-factors like cigarette smoking [7]. From different epidemiol...

Overlay welding of nickel alloys for corrosive and sour service is commercially accomplished with most welding processes ranging from shielded metal arc (stick) to laser. The valve industry has generally standardized on hot wire gas tungsten arc (GTA-HW), pulsed gas metal arc (GMA-P) and submerged arc (SAW) welding. This document will focus on these three but a little history will help explain ...

We investigated relationships between occupational exposure to gas and arc welding fumes and the risk of lung cancer among workers exposed to these agents throughout the spectrum of industries. Two population-based case-control studies were conducted in Montreal. Study I (1979-1986) included 857 cases and 1066 controls, and Study II (1996-2001) comprised 736 cases and 894 controls. Detailed job...

The development and fabrication of fusion reactor components utilize different grades of stainless steel materials and different welding techniques. Major candidates are TIG welding, Laser welding and Electron beam welding and Narrow Gap TIG welding. The weld joints quality evaluation and their mechanical properties are to be analyzed for performance of these developed components. The welded jo...

This paper describes the relationships between ultra-violet emission, ozone generation and CrVI production in MIG welding which were measured as a function of shield gas flow rate, welding voltage, electrode stick-out and shield gas composition using an automatic welding rig that permitted MIG welding under reproducible conditions. The experimental results are interpreted in terms of the physic...

This paper develops an automatic welding control scheme for alternating current shielded metal arc welding (SMAW) system. A mathematical model of the welding control system is derived and the system parameters identified. An adaptive sliding mode controller is designed to estimate the bound of the system uncertainties and to modulate the electrode feed rate in such a way that the desired arc le...