In recent years, micro/nanoscale diamond cutting tools shaped by focused ion beam (FIB) has been developed to the deterministic fabrication of micro/nano-structures owing to its unprecedented merits of high throughput, one-step, and highly flexible precision capabilities. However, the exposure of a diamond tool to FIB will result in the implantation of ion source material and the irradiation da...

Carbon fiber reinforced plastics (CFRP) have good physical properties, such as high specific strength and high specific modulus. However, cutting delamination, tearing and burr, etc. often occur in the machining process of CFRP, which results in the uncontrollability of machining surface quality and serious tool wear. In this paper, milling of CFRP with a staggered cutter was carried out, the c...

Polyvinyl ester green composites were synthesized with walnut shell powder (WSP) by in-situ polymerization technique. The green composites have been evaluated for mechanical properties such as tensile strength, tensile modulus and hardness. Sliding wear loss, specific wear rate and coefficient of friction were investigated by using computerized pin-on–disc machine at normal applied loads of 20,...

Basic properties of the suggested phenomenological model of tribocorrosion wear are considered. Using a friction pair austenitic stainless steel-ceramic in acid electrolytes as an example, a good agreement between predicted data and experimental evidence was obtained.

in the present work, the aa2124/25vol.%mosi2 composite was produced by powder metallurgy technique. the aluminum alloy 2124 powder was produced by gas atomization method and the mosi2 intermetallic particles were produced through combustion synthesis. the aa2124 matrix powder was mechanically blended with 25vol.%mosi2 using a ball milling mixer. the blended powder mixture was encapsulated and t...

igh-temperature corrosion/oxidation has been shown to be a major contributor to the wear of tungsten carbide when machining medium density fiberboard (MDF) (Stewart 1992). Consequently, a change in the properties of the tool material to resist wear from the adverse wood machining environment needs to be investigated. A deep cryogenic treatment shows promise as a tool material treatment for incr...

Metal matrix composites (MMCs) are now gaining their usage in aerospace, automotive and biomedical industries because of their inherent properties like high strength to weight ratio, low wear rate etc. To machine these types of materials conventional machining methods are unsuitable because of high tool wear and tooling cost. Electro discharge Machining (EDM) is one of the important nontraditio...

In this paper, predictive modeling of cutting and ploughing forces, stress distributions on tool faces and temperature distributions in the presence of tool flank wear are presented. The analytical and thermal modeling of orthogonal cutting that is introduced in Karpat, Zeren and Özel [3] extended for worn tool case in order to study the effect of flank wear on the predictions. Work material co...

The effect of cutting parameters and tool parameters on cutting forces and tool wear were investigated in high density fiberboard (HDF) peripheral up-milling using toughened ceramic cutting tools. The results showed that whether at low speed cutting or high speed cutting, the tangential forces Ft and normal forces Fr increased slowly with the increase of cutting length. The tangential forces Ft...

In the paper, a new method of tool wear detection with cutting conditions and detected signals is presented, which includes the model of wavelet fuzzy neural network with acoustic emission (AE) and the model of fuzzy classification with motor current. The results of tool wear estimated by cutting conditions and detected signals (spindle motor current, feed motor current and AE) are fused by fuz...