In this paper, the bond strength of thermal spray coatings in high speed shafts has been studied. The metallurgical and mechanical studies has been made on the coated samples and shaft using optical microscopy, scanning electron microscopy (SEM). Keywords—Thermal spray, Residual stress, Wear mechanism, HVOF, Gas compressor shafts

Flexible, light weight and low cost electroactive coating has been fabricated by the dispersion of inorganic ferroelectric submicron particles in a polyurethane matrix. BaTiO3 particles have a mean diameter of 300 nm. The poling process and the influence of volume fraction of BaTiO3 on the piezoelectric activity of the coating have been reported. This spray coating has been realized on 1.6× 1.6...

Applying cells in a spray can overcome current hurdles in coating tissue engineered constructs with a thin layer of endo- or epithelial cells. We report here a structured study on the influences of spray application with a medical spray device on vascular smooth muscle cells (vSMCs) and respiratory epithelial cells (RECs) with and without fibrin gel. Next to viability and cytotoxicity assays, t...

Thermal spray coatings are widely used in many applications, and the adhesion effect at coating/substrate interface plays an important role during service life. The thermal spraying coating substrate is primarily combined by a mechanical seizure effect. In this work, strategy to generate interfacial metallurgical bonding proposed. Plasma with wire feeding was adopted increase size of sprayed pa...

The conductivity of a thermal-barrier coating composed of atmospheric plasma sprayed 8 mass percent yttria partially stabilized zirconia has been measured. This coating was sprayed on a substrate of 410 stainless steel. An absolute, steady-state measurement method was used to measure thermal conductivity from 400 to 800 K. The thermal conductivity of the coating is 0.62 W/(m⋅K). This measuremen...

In the present study, biological hydroxyapatite (HA) was obtained from bovine bones through a thermal process. A total of 0% and 1% of silver nanoparticles (Ag-NPs) synthesized from Opuntia ficus (nopal) were added to the biological hydroxyapatite coatings using an atmospheric plasma spray (APS) on a Ti6Al4V substrate. Following this, its antimicrobial efficiency was evaluated against the follo...

A multi-source/component spray coating process to fabricate the photoactive layers in polymer solar cells is demonstrated. Well-defined domains consisting of polymer:fullerene heterojunctions are constructed in ambient conditions using an alternating spray deposition method. This approach preserves the integrity of the layer morphology while forming an interpenetrating donor (D)/acceptor (A) ne...

Multi-electrode plasma torches are becoming increasingly popular in the thermal spray community due to their good stability and high power plasma jet even when operated with inert gases. Currently the models in use feature either three cathodes and a single anode or three individual anodes connecting to a single cathode. The motivation for development of these plasma torches is based on the inh...

chromate conversion coating is applied on aluminum 6061. the optimum conditions for chromate bath composition and immersion time are also obtained for standard requirements provision such as corrosion resistance in salt spray test, electrical resistance and coating quality. the applied coatings are electrochemically tested in sea and distilled water. according to tafel and cyclic polarization c...

In an internal combustion engine, the heat energy approximately one third of total fuel input energy is converted to useful work. Since the exhaust gas temperature is not equal environmental temperature, so lot of heat energy lost with hot gases. Also heat energy is lost in cooling of engine. If we recovered heat energy which lost in cooling instead on crankshaft as useful work, then increase t...