This paper describes the relationships between ultra-violet emission, ozone generation and CrVI production in MIG welding which were measured as a function of shield gas flow rate, welding voltage, electrode stick-out and shield gas composition using an automatic welding rig that permitted MIG welding under reproducible conditions. The experimental results are interpreted in terms of the physic...

Control of the Gas Metal Arc welding process is becoming increasingly sophisticated, due to improvements in technology and a better understanding of the process itself. To effectively conduct research in this area, it is necessary to have equipment that is extremely flexible in both architecture and operation. Experimental power sources and a welding test facility have been developed at the Uni...

Modelling of the arc in electric arc welding is significant to achieve a better process understanding, thus gain better weld quality and a more efficient production process. It requires knowing the conditions at the surfaces of the anode and cathode. These conditions are very difficult to set from measurements and should be calculated. This requires modelling the complex physics of the electrod...

Visual sensing technology is widely used in welding practices because visual devices are decreasing in price, increasing in reliability and improving in image processing hardware and software. As the most studied welding sensor, CCD(Charge Coupled Device) is more suitable for quality control of welding process than other means of sensing devices because it can obtain both two dimensional and th...

Occupational asthma (OA) can be induced by fumes of manual metal-arc welding on stainless steel. In recent years, the use of special stainless steels (SSS) with high chromium content has increased. This study presents two cases of OA caused by manual metal-arc welding on SSS. In both cases, the diagnosis of OA was based on respiratory symptoms, occupational exposure and positive findings in the...

Visual sensing technology is widely used in welding practices because visual devices are decreasing in price, increasing in reliability and improving in image processing hardware and software. As the most studied welding sensor, CCD(Charge Coupled Device) is more suitable for quality control of welding process than other means of sensing devices because it can obtain both two dimensional and th...

Recently, the serious problems facing heavy industries such as the increase in the average age of employees, shortage of skilled workers and environmental problems in the workplace are being addressed. The bridge panel fabrication system we have developed is such an approach to solve these problems. It consists of two parallel box girder panel sub-assembly lines, one exclusively for web panels ...

Flux cored arc welding (FCAW) is applied due to its remarkable results and advantages (high productivity, joint quality etc) in various fields (industrial construction, naval, chemistry, petrochemistry etc.). FCAW disadvantages, mainly the emission of pollutants, can be counteracted by their rigorous control and local forced ventilation in the production. Control measures that can be used for m...

Abstract Welding is an indispensable manufacturing process in the shipbuilding industry. The fierce competition involved often necessitates a cost-effective and reliable welding method. In this study, weldabilities, microstructures some mechanical properties of ASTM A131 (Grade A) steel joints fabrication by submerged arc (SAW), metal active gas (MAG) plasma (PAW) have been investigated. welds ...

An effective and rigorous approach to determine optimum welding process parameters is implementation of advanced computer aided engineering (CAE) tool that integrates efficient optimization techniques and numerical welding simulation. In this paper, an automated computational methodology to determine optimum arc welding process control parameters is proposed. It is a coupled Genetic Algorithms ...