This paper presents a control system for manual pulsed Gas Metal Arc Welding (GMAW). This system consists of a current controller, which makes it possible to shape the current during welding, and two important components, which are the key issues discussed in this paper. These components include an arc length controller and a metal transfer controller. The arc length controller is based on a no...

A new spectral processing technique designed for its application in the on-line detection and classification of arc-welding defects is presented in this paper. A non-invasive fiber sensor embedded within a TIG torch collects the plasma radiation originated during the welding process. The spectral information is then processed by means of two consecutive stages. A compression algorithm is first ...

OBJECTIVES Arc welding produces the full spectrum of ultraviolet radiation and may be a contributory cause of skin cancer; however, there has been little research into this occupational hazard. The aim of this study is to explore if metal arc welding increases the risk of malignant melanoma and/or basal cell carcinoma (BCC) and squamous cell carcinoma (SCC) on skin areas which may possibly be e...

This article discusses the reassembly of a mechanical system for 3D printing plastic parts to be used plasma arc additive manufacturing. The main issues in converting an existing printer designed producing metal are: control welding power source; installation and realization movement with torch; set height zero layer; setting up program software generate file.

Weld joint penetration control is a basic research topic in the welding research community. The authors propose using an innovative plasma arc welding process referred to as the quasi-keyhole process to achieve less application-dependent weld joint penetration sensing and control. To control the quasi-keyhole process, the peak current and keyhole sustaining current are selected as the control v...

all the producing and assembling processes exert residual stress on the pieces that may lead to structural failure. therefore, calculating the residual stress in such structures has been common in recent years. in this article, distribution of temperature and residual stress resulting from arc welding in three-pass butt joint in p91 austenitic stainless steel pipes is calculated and estimated u...

A new spectral processing technique designed for application in the on-line detection and classification of arc-welding defects is presented in this paper. A noninvasive fiber sensor embedded within a TIG torch collects the plasma radiation originated during the welding process. The spectral information is then processed in two consecutive stages. A compression algorithm is first applied to the...

Gas tungsten arc welding is fundamental in those industries where it is important to control the weld bead shape and its metallurgical characteristics. However, compared to the other arc welding process, the shallow penetration of the TIG welding restricts its ability to weld thick structures in a single pass (~ 2 mm for stainless steels), thus its productivity is relativity low. This is why th...

Ongoing public discussions on adverse effects of electromagnetic fields on the human body and international as well as European legislation require the definition of assessment methods for these fields and their biological effects. This is of particular importance in special areas like arc welding where high field-strengths occur and simple procedures to show compliance with the exposure limits...

This paper presents an evaluation of an infrared sensor for monitoring the welding pool temperature in a Gas Tungsten Arc Welding (GTAW) process. The purpose of the study is to develop a real time system control. It is known that the arc welding pool temperature is related to the weld penetration depth; therefore, by monitoring the temperature, the arc pool temperature and penetration depth are...