The present study aims to investigate the residual stresses and surface hardening in ground components caused by the coupled effect of thermo-plasticity and phase transformation. A feasible numerical method was developed to accommodate appropriately the phase transformation in a workpiece experiencing critical temperature variation during grinding. The change of material properties was modelled...

Impinging jets are known as a method of achieving high convective heat transfer coefficients. One potential application of impinging jet heat transfer is the air jet cooling of a grinding process. A grinding process generates heat that must be dissipated to avoid thermal damage. To date, this has been achieved using flood cooling with a traditional coolant such as an oil and water mixture; howe...

A pavement surface having its texture deflections mostly directed downwards is said to have a “negative texture” and is expected to result in positive tire/road noise and rolling resistance properties. Negative textures are typical of porous asphalt pavements, but another way to achieve this is to grind-off the top of the asperities of a rough-textured surface. This paper explores the applicati...

Silicon wafers are the primary semiconductor substrates used to fabricate Integrated Circuits (ICs). Recently, the industry is making a transition from 200 to 300 mm wafers. To attain very flat 300 mm silicon wafers, grinding has been used to flatten the wire-sawn wafers. However, it is challenging for grinding to remove the waviness induced in wire sawing. To enhance the waviness removal abili...

The specification for the total thickness variation (TTV) of the device layers on thick-film silicon on insulator (SOI) wafers tighten for future applications. Therefore, the bulk removal polishing process of current technology after grinding cannot meet the demands in terms of flatness. The currently required amount of material removal for polishing out the induced sub surface damage (SSD) of ...

The paper details the effects of depth of cut and vibration amplitude when ultrasonic assisted (US) creep feed grinding Inconel 718 with an open structured alumina based wheel. The workpiece was actuated at a constant frequency (~20.5kHz) via a block sonotrode attached to a 1kW piezoelectric transducer-generator system. A full factorial experimental array comprising 12 tests was conducted invol...

This study investigates and models the grinding process of single crystal sapphire. Five parameters: the wheel speed, the feed speed, the vertical feed, the ultrasonic assistance and the crystallographic direction were considered via a design of experiments (DoE) approach. The responses were multiple but can be divided in three groups: the process, the machine and the grinding quality. DoE resu...

Ethenzamide solids as a representative active pharmaceutical ingredient (API) were batch-ground by means of a fluidized-bed jet-mill which is a relatively new equipment and promising for production in the pharmaceutical field. Thus, the characteristic grinding mechanism was investigated. As a result, the variation of the residual ratio with grinding time after milling was expressed simply by a ...

Optimization of grinding process is a multiobjective optimization problem. However, it traditionally has been solved as a single objective problem. In this paper, general, useful and practical multidisciplinary optimization methods are discussed for optimal design of surface grinding processes. The methods allow designer to explicitly consider and control multiple design objectives as an integr...

In this work, we report a new mechanoresponsive luminescent Cd(ii) coordination polymer that exhibits a sensitivity to mechanical stimulation. The luminescence colour changed gradually from weak yellowish-green to bright cyan in response to different grinding sizes, thereby showing interesting mechanochromic properties, namely a grinding-enhanced luminescence and good crystalline maintenance ab...