Conventional sand casting processes often take many weeks or months to produce the tooling required for a casting, in particular the fabrication of sand core arrays for hollow features in a casting. SLS is already being applied to produce complex sand core geometries and reduce production times, but a new development of discretely laying down two different materials and removing one after sinte...

This paper attempts to investigate the influence of the microstructure and mechanical property changes on sand casting and permanent die casting alloys by grain refinement, modification combined action of both (Al– 3Ti–1B + Al–10Sr) and without grain refinement and modification effect. The microstructures of the castings are studied by optical microscopes. The microstructure and mechanical prop...

Two widely used jewellery investment casting alloys (platinum with 5 wt% ruthenium (Pt-5Ru) and platinum with 5 wt% cobalt (Pt-5Co)) suffer from poor castability and other drawbacks. In this work thermodynamic calculations of alloy properties were employed to optimise the alloy compositions. Segregation behaviour appeared to be important for the melting range. Scheil simulations were used to si...

A new group of synthetic resins (the ethoxyline or epoxide resins) has been widely accepted in industry during the last few years. These resins, thanks to their novel properties as adhesives and casting resins, are used in the modern manufacture of various kinds of apparatus, of electrical equipment, of automobiles, and of aircraft. They are usually supplied in the form of two reactive componen...

A full scale physical model of a thin slab caster with a four-hole design submerged entry nozzle (SEN) was constructed. On the basis of the dimensionless Reynolds and Froude similitude criteria, the fluid flow in a full-scale model is similar to that of the actual system and, hence, the data obtained from the water model can be applied to the actual system. In order to determine the optimum ope...

Abstract: structures in alloys. This method is based on pouring the melt through a small sized nozzle into a mould located at acertain height under the crucible. This simple method generates globular structures without using equipments such asimpellers, electromagnetic stirrers, ultrasonic probes and cooling slopes. Therefore it is cost effective. In the presentstudy, the effect of casting size...

Particle-based computational methods, such as the Smoothed Particle Hydrodynamics (SPH) method, do not require a numerical mesh. Because of the mesh-less characteristics, they are suitable for the numerical simulation of the casting process. In order to optimize the production condition, the simulation of the semi solid casting by the particle method is expected to be applicable. In the semi so...

a full scale physical model of a thin slab caster with a four-hole design submerged entry nozzle (sen) was constructed. on the basis of the dimensionless reynolds and froude similitude criteria, the fluid flow in a full-scale model is similar to that of the actual system and, hence, the data obtained from the water model can be applied to the actual system. in order to determine the optimum ope...

The effects of gating systems, number of runner, and their locations, in the Lost Foam Casting (LFC) of Aluminum alloy (A.413.0) were investigated. Six different gating systems, with one or two running systems were designed. X-ray radiography and the three axis-bending tests have been employed to evaluate the casting soundness and quality. The results revealed that gating systems have a major e...