Solidification thermal parameters, such as growth rate, cooling rate and dendrite arm spacing ( ), have been measured in a hypoeutectic Al-Mg alloy directionally solidified under upward and downward transient heat flow conditions. The experimental setup used in this work consists of a water-cooled mould with heat being extracted from the bottom or the top, promoting upward and downward directio...

The gradual transformation of a mushy zone during alloy solidification, from a continuous liquid film network to a fully coherent solid, has been simulated using a granular model. Based on a Voronoi tessellation of a random set of nucleation centers, solidification within each polyhedron is computed considering back-diffusion and coalescence. In the network of connected liquid films, a pressure...

In the past 50 years, there has been increasing interest-both theoretically and experimentally-in the problem of pattern formation of a moving boundary, such as a solidification front. One example of pattern formation is that of irregular eutectic solidification, in which the solid-liquid interface is non-isothermal and the interphase spacing varies in ways that are poorly understood. Here, we ...

In this experimental based research work, the performance of Thermal Energy Storage System (TESS) during charging (melting) and discharging (solidification) processes were studied under varying conditions. The results from the CFD simulations for these conditions were published earlier. Here, the experimental results had been discussed. Paraffin wax concentration was varied to form the TESS. Al...

Dendrite sidebranch detachment is an important fragmentation mechanism during the solidification of alloys. The detachment occurs at the junction between a sidearm and its parent stem. While this pinching process is driven by capillarity, the presence of solidification opposes the instability. Using a simple numerical model of a single sidearm, we are able to capture the essential dynamics of d...

Research involving the interaction of flow with morphological instability during directional solidification of binary alloys is reviewed. In general, flow may arise during the solidification process from thermal and solutal buoyancy, changes in density upon solidification, thermocapillary forces at free boundaries, or external forcing of the system. We focus primarily on the last of these, givi...

Computer modelling has become an important aspect of engineering science and technology. Bespoke computer models are routinely under development and are often applied to specific manufacturing and materials processes. Solidification processes (casting, for example) is no exception and significant numbers of modelling approaches for solidification are available in the literature. The roles of ve...

Phase change problems form an integral part of several manufacturing and materials processing applications. Such problems are computationally challenging because of the presence of multiple length scales and morphologically complex interfaces. In this work, we address some of those challenges through a generalized algorithm for computational modelling of solidification processes of binary alloy...

Directional solidification of metal-gas eutectic (Gasar) is a novel process for making regular porous metals. This process is based on a solid-gas eutectic reaction involving a gaseous medium and a metal or a ceramic phase, and allows an easy control of the porosity, such as its pore size, pore orientation and morphology in a wide range by properly adjusting its melting and solidification condi...

Here we show theoretically that the history of solid growth during ‘‘rapid’’ solidification must be S-shaped, in accord with the constructal law of design in nature. In the beginning the rate of solidification increases and after reaching amaximum it decreasesmonotonically as the volume of solid tends toward a plateau. The S-history is a consequence of four configurations for the flow of heat f...