Thin AZ31 magnesium alloy sheets, i.e., 2 mm thick, are welded by Friction Stir Welding (FSW) in butt joint configuration using gap width up to 1.15 mm. All welds present good surface finishing and no internal defects, except for the weld produced maximum width. A reduction of thickness within Zone is seen with increase width, leading a 8.5%. Microstructure Vickers hardness investigations revea...