As an innovative and cost-effective method for carrying out multiple-axis CNC machining, 3 1 2 1 2 -axis CNC machining technique adds an automatic indexing/rotary table with two additional discrete rotations to a regular 3-axis CNC machine, to improve its ability and efficiency for machining complex sculptured parts. In this work, a new tool path generation method to automatically subdivide a c...

Within the context of 5-axis free-form machining, CAM software offers various ways of toolpath generation, depending on the geometry of the surface to be machined. Therefore, as the manufactured surface quality results from the choice of the machining strategy and machining parameters, the prediction of surface roughness in function of the machining conditions is an important issue in 5-axis ma...

A process-planning model (PP model) is proposed to convert the geometric features into manufacture machining operations and sequence the machining operations of the part in a feasible and effective order. The process-planning model (PP model) construct a feature framework that makes a mapping from geometric features into machining operations. A semantic net named the Precedence-Relations-Net is...

Hybrid machining-forming technology is a combination of two thin-structural machining and incremental forming manufacturing processes. A group complex geometry parts in which thick region connected to thin-wall can be manufactured through this with certain advantages. The made by require less raw material compared the ones created means machining. major problem dimensional geometric inaccuracy ...

In this work, it was observed that using motor oil as the dielectric fluid when producing AA6061/SiCp/B4Cp hybrid composites provided wealth from waste. these studies, modifications in silicon carbide (SiC) concentration, electrode (copper and brass), current, pulse time, reinforcing weight percentage were tested. Surface roughness machined hardness are measured reported for each removed piece ...

For machined parts, setup time is a major component of the total time required to manufacture a machined part from a stock. If the number of setups and hence setup time can be reduced, this will not only decrease the manufacturing time, but will also ensure better machining accuracy, require fewer work-holding devices and increase machine usage time. To achieve any improvement in setup time, rs...

With increased application of mechanical micromachining for creating small features with complex geometries on a broad range of materials, the need for understanding the mechanics of machining at the micro-scale has been recognized. During mechanical micromachining of metals, the tool-workpiece interaction occurs entirely within either a single crystal or a few crystals of the workpiece materia...

In order to improve the optimal performance of a machining process, a booster to improve the serve control system performance with high stability for EDM is needed. According to precise movement of machining process using electrical discharge (EMD), adaptive control is proposed as a major option for accuracy and performance improvement. This article is done to design adaptive controller based o...

The price of single point diamond tools with a sharp tip is very high due to complex machining process and highly expensive machining equipments. Yet, the performance is not quite satisfactory. In this paper, we have presented a very simple and cost effective machining process for the sharpening and polishing of diamond stylus using low energy reactive ion beam machining (RIBM). In our method, ...

Optimization of machining processes is of primary importance for increasing machining efficiency and economics. Determining optimal values of machining parameters is performed by applying optimization algorithms to mathematical models of relationships between machining parameters and machining performance measures. In recent years, there has been an increasing trend of using empirical models an...