Titanium alloy TC1 and Aluminum alloy LF6 were butt jointed and lap jointed by friction stir welding (FSW), and the influence of process parameters on formation of weld surface, cross-section morphology and strength were studied. The results show that, Titanium and Aluminum dissimilar alloy is difficult to be butt joined by FSW, and some defects such as cracks and grooves are easy to occur. Whe...

The widespread application of thermoplastic polymers in different aspects of industries has motivated researchers and companies to improve and upgrade their forming, joining and assembling processes to overcome their limitations. One of the newest joining methods of thermoplastics is friction stir welding which is based on frictional heat generated through contact between a rotating tool and th...

The current paper presents a robust optimum design of friction stir welding (FSW) lap joint AA1100 aluminum alloy sheets using Monte Carlo simulation, NSGA-II and neural network. First, to find the relation between the inputs and outputs a perceptron neural network model was obtained. In this way, results of thirty friction stir welding tests are used for training and testing the neural network...

Friction stir welding is not used for hard alloys because of premature tool failure. A scheme is created which exploits the physical three-dimensional heat and mass flow models, and implements them into a fast calculation algorithm, which when combined with damage accumulation models, enables the plotting of tool durability maps which define the domains of satisfactory tool life. It is shown th...

APRIL 2004 -S 140 ABSTRACT. This article analyzes the mechanics of the metal ultrasonic welding process as a basis for a new solid free-form fabrication technology. Three-dimensional prototypes are constructed by ultrasonic welding of overlaid metal foil laminations, followed by contour cutting of the 2-D layers. This was implemented in the laboratory by a computer-automated ultrasonic welding ...