Manufacturing processes are responsible for climate change due to the emissions produced as result of energy consumption. This paper analyzes the influence of the cutting conditions and the characteristics of cutting tools on the energy required in machining processes and the carbon dioxide equivalent (CO2-eq) emissions generated per material removed ratio (MRR) in an effort to define common cr...

The corrosion resistance of magnesium alloys depends mainly on its surface integrity. Previous experimental studies have shown that machining can induces small (nano-scale) grain size, compressive residual stresses and basal plane crystallographic texture, which significantly improve the corrosion resistance of magnesium alloy. These studies have focused on the positive effects of cryogenic coo...

In this study, 39 sets of hard turning (HT) experimental trials were performed on a Mori-Seiki SL25Y (4-axis) computer numerical controlled (CNC) lathe to study the effect of cutting parameters in influencing the machined surface roughness. In all the trials, AISI 4340 steel workpiece (hardened up to 69 HRC) was machined with a commercially available CBN insert (Warren Tooling Limited, UK) unde...

Due to the widespread applications of fiber reinforced polymer composites in various industries, the machining of these materials to reach the desired shapes, close tolerances and surface finish quality is of great importance. But the composite materials are anisotropic and are mostly prepared in laminated form and, therefore, they have special chip formation behaviour. Among the effective para...

L.T. Tunc , E. Budak * Sabanci University, Faculty of Engineering and Natural Sciences, Istanbul-Turkiye * [email protected] Abstract 5-axis milling is widely used in machining of complex surfaces such as airfoils. Improper selection of machining parameters may cause low productivity and undesired results during machining. There are several constraints such as available power and torque, c...

This experimental workanalysis the influence of cutting conditions on surface roughness of EN-8during machining by CNC turning. Analysis of variance (ANOVA) is employed to investigate the influence of cutting speed, feed rate, and depth of cut and coolant type on surface roughness height Ra. The influence of the interaction of cutting speed, feed rate, depth of cut and coolant type on surface r...

Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...

Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...