Milling is one of the most common manufacturing processes in industry. Despite recent advances in machining technology, productivity in milling is usually reduced due to the process limitations such as high cutting forces and stability. If milling conditions are not selected properly, the process may result in violations of machine limitations and part quality, or reduced productivity. The usua...

This paper presents a methodology to determine simultaneously (a) the flow stress at high deformation rates and temperatures that are encountered in the cutting zone, and (b) the friction at the chip–tool interface. This information is necessary to simulate high-speed machining using FEM based programs. A flow stress model based on process dependent parameters such as strain, strain-rate and te...

Prediction of the production rate of the cutting dimensional stone process is crucial, especially when chain saw machines are used. The cutting dimensional rock process is generally a complex issue with numerous effective factors including variable and unreliable conditions of the rocks and cutting machines. The Group Method of Data Handling (GMDH) type of neural network and Radial Basis Functi...

The overall goal of the research is the integration of geometric and mechanistic models for cutting process simulation and feedrate optimization. Five-axis milling methods are used in industries such as aerospace, automotive and mold for free-form surface machining. In these process, surface quality and material removal rate are of very important. Conservative cutting parameters have been mostl...

The current work deals with the analysis of mechanisms involved during the machining process of titanium alloys. Two different materials were chosen for the study: Ti-6Al-4V and Ti-55531. The objective was to understand the effect of all cutting parameters on the tool wear behavior and stability of the cutting process. The investigations were focused on the mechanisms of the chip formation proc...

In traditional Computer Numerical Control (CNC) systems, machining parameters are usually selected prior to machining according to handbooks or user’s experience. These practices tend to select conservative parameters in order to avoid machining failure and assure product quality specifications. Less conservative practices try to find optimal machining parameters off-line to increase process pr...

Nowadays in highly competitive precision industries, the micromachining of advanced engineering materials is extremely demand as it has extensive application in the fields of automobile, electronic, biomedical and aerospace engineering. The present work addresses the modeling and optimization study on dimensional deviations of square-shaped microgroove in laser micromachining of aluminum oxide ...

this work presents an experimental investigation of the influence of the six important machining parameters (tool nose radius, tool rake angle, feed rate, cutting speed, cutting environment (dry, wet and cooled) and depth of cut) on surface roughness & material removal rate in the machining unidirectional glass fiber reinforced plastics (ud-gfrp) composite using carbide (k10) cutting tool durin...

(Adaptive Control Constrains (ACC) as applied to machine tool systems refers to the regulation of the cutting process characteristics such as spindle power, cutting force etc., by varying the only changeable process parameters which are feedrate and cutting speed. Even a simple ACC system, as in this case, in which the cutting force is regulated by changing the feedrate, is quite complex. Exper...