Micro milling aims to manufacture miniature structures with high quality and complex features, the stochastic time-varying tool wear is a crucial factor which has great influence on machining efficiency of micro process. To improve precision sustainability cutting tools, in-process conditions should be identified updated ahead time. In this work, an improved integrated estimation method propose...

In this study, the influence of cutting parameters and machining time on tool wear surface roughness was investigated in high-speed milling process Al6061 using face carbide inserts. Taguchi experimental matrix (L9) chosen to design conduct research with three input (feed rate, speed, axial depth cut). Tool (VB) (Ra) after different strokes (after 10, 30, 50 strokes) were selected as output par...

Development of aluminium composites by stircasting technique is an effective method for fabrication better quality MMCs. Stircasting one the most commonly accepted techniques. In this research work, Al6061 / TiB2+CeO2 hybrid MMCs have been fabricated with varying wt. % TiB2 (2.5%, 5%, 7.5% and 10%) particulates constant 5% CeO2 particulates. The monolithic alloy composite were hot-rolled at a t...

Aluminium composites are extensively used in several industrial applications. The production of Metal Matrix Composite (MMCs) with varying wt. % reinforcement/s leads to enhancement wear and mechanical behavior. In the present work, TiB2 constant CeO2 particulates were reinforced Al6061 alloy manufacture hybrid Al MMCs by Vortex (Stircasting) technique. Developed hotrolled at 515°C temperature....

This paper describes how to use Deform-3D software create a turning process model that can be used simulate the on AISI 1025 carbon steel and Al6061 billets in industrial automotive applications. The Software is build 3D Finite Element model. Pre-processing, Simulation, Post-processing are all modules simulate. Tool workpiece information, as well appropriate necessary parameters, were taken int...